AC Cable Solutions Unveils German-Made Universal Mechanical Duct Seals: Revolutionizing Industrial Sealing Solutions

05 November 2024 | AC Cable Solutions

AC Cable Solutions Unveils German-Made Universal Mechanical Duct Seals: Revolutionizing Industrial Sealing Solutions

Largest Off-the-Shelf Range of Splitable Seals Now Available for Retrofit Installations Across All Industry Sectors

AC Cable Solutions, a leading provider of engineered cable transit & Duct Sealing Solutions, is proud to announce the launch of its new range of German-made Universal Mechanical Duct Seals. Precision-engineered and designed to meet the highest industry standards, these seals offer an unparalleled solution for sealing cable ducts with pipes and cables, ensuring maximum protection in even the most demanding environments.

Precision Engineering and German Quality
Manufactured in Germany, renowned for its engineering excellence, these universal seals are crafted from high-quality, non-corrosive stainless steel V2A. They are designed to provide enduring protection against flooding, gas infiltration, humidity, and rodent intrusion, making them ideal for a wide range of industrial applications.

Innovative Peelable Segmented Layer Technology for a Perfect Fit
One of the standout features of these seals is the segmented peelable layer technology, allowing for a flexible and precise fit. Installers can easily remove layers to match the exact outer diameter (O/D) of cables or pipes, ensuring a customised sealing solution without the need for multiple seal types. This innovation guarantees a secure seal, enhancing the longevity and integrity of installations.

Patented Torque-Rated Nut Simplifies Installation
The universal mechanical duct seals incorporate a unique, patented torque-rated nut, simplifying the installation process. This feature ensures that all tightening nuts are correctly torqued without the need for special tools like torque wrenches. The nuts “click” & spin freely once optimal tightness is achieved, preventing both under-tightening and over-tightening. This not only saves time but also ensures a consistent and reliable seal every time.

Largest Off-the-Shelf Range for Retrofit Installations
AC Cable Solutions now offers the largest off-the-shelf range of splitable mechanical duct sealing systems suitable for retrofit installations. This means existing cables and pipes can be sealed without the need for disassembly, making these seals ideal for projects where downtime is costly or impractical.

Versatile Applications Across Industry Sectors

These German-made universal seals are perfect for a variety of industry sectors, including:
  • Data Centres: Protecting critical infrastructure from environmental hazards.
  • Battery Energy Storage Sites: Ensuring the safety and efficiency of energy storage systems.
  • Renewable Energy Installations: Providing robust sealing solutions for solar farms and wind turbines.
  • Telecommunications: Safeguarding communication lines from water ingress and gas infiltration.
  • Utilities: Securing water, gas, and electricity conduits.
  • Marine and Offshore: Withstanding harsh conditions and corrosive environments.
  • Oil and Gas: Resisting toxic gases and hydrocarbons.
Ideal for Challenging Environments
Engineered to excel in demanding conditions, these seals can withstand high water and gas pressures up to 2.5 bar (equivalent to 25 metres of water). They are particularly effective in ducts with running water issues, providing robust protection where traditional seals may fail.

Product Range and Specifications

The universal mechanical duct seals are available in various sizes to accommodate different duct diameters and configurations:
• 100mm Seals: For ducts or boreholes between 99−103mm.
• 125mm Seals: For ducts or boreholes between 124−128mm.
• 150mm Seals: For ducts or boreholes between 149−153mm.
• 200mm Seals: For ducts or boreholes between 199−203mm.

Detailed product specifications and images are available upon request or can be found on our website.

Directors Statement
"We are excited to introduce our German-made universal mechanical duct seals to the market," said Carl Pike & Andrew Leach, Directors of AC Cable Solutions. "Our commitment to innovation and quality is reflected in these products. The combination of segmented peelable layer technology and the patented torque-rated nut not only simplifies installation but also ensures a precise fit and enduring protection. We believe this range sets a new standard in the industry, offering our clients reliable solutions that save time and reduce costs."

Why Choose AC Cable Solutions' Universal Mechanical Duct Seals?
  • Made in Germany: Assurance of high-quality, precision-engineered products.
  • Flexible and Precise Fit: Peelable layers allow for customization to exact cable or pipe sizes.
  • Easy Installation: Patented torque-rated nuts eliminate the need for special tools.
  • Re-enterable Design: Ideal for retrofit installations and future expansions.
  • Robust Protection: Withstands pressures up to 2.5 bar, resisting water and gas ingress.
  • Versatile Applications: Suitable for all industry sectors facing sealing challenges.
  • Largest Off-the-Shelf Range: Immediate availability of various sizes and configurations.
About AC Cable Solutions

AC Cable Solutions is a leading provider of advanced cable management and sealing solutions. With a focus on innovation, quality, and customer satisfaction, the company delivers products that meet the evolving needs of industries worldwide. AC Cable Solutions is committed to providing reliable, efficient, and user-friendly solutions that enhance the integrity and longevity of installations.