How Secure Innovation created a safer, smarter, and more flexible workspace with Ecotile

Secure Innovation is a leading UK manufacturer of advanced security and tracking technology. At their busy Saltash facility in Cornwall, they needed a high-performance flooring system to enhance safety, comfort, and flexibility. Working with sensitive electronic components meant reliable electrostatic discharge (ESD) protection was a top priority. The existing anti-fatigue mats in the production areas were worn out and difficult to keep clean, requiring an update across the site.

Secure Innovations’ Special Projects Manager, Jason Gibbs, wanted to uplift the look and layout of the production areas. A clearer visual floor layout was needed with marked walkways and work zones, alongside improved underfoot comfort for staff.

Designing the right solution

After discussing Secure Innovation’s requirements, Ecotile provided sample tiles for evaluation. The team in Saltash put the sample through its paces and were impressed with its durability and chemical resistance. The tiles stood up perfectly to the demanding conditions of their production area. Confident in the product’s performance, they decided on a combination of Ecotile ESD flooring and anti-fatigue tiles for the upgrade.

The installation was tailored to the facility’s needs. In total, 660 m² of Ecotile ESD 7mm tiles in dark grey were laid across the main production floor, and 87 m² of ESD tiles in a contrasting light grey were used to mark out walkways. To ensure robust ESD protection, the floor was equipped with 13 grounding tiles connected via 2,000 m of conductive tape beneath the tiles, creating a continuous ESD-safe network. In key standing work zones, 104 m² of modular anti-fatigue tiles were installed, replacing the old standalone mats. This change removed trip hazards and prevents curling, often associated with loose lay matting.

To improve visibility and safety, we supplied red and green industrial tiles to clearly mark designated zones within the factory. Now, operators and visitors can instantly distinguish travel routes from work zones, significantly reducing the risk of accidents. The colour-coded flooring has made it much easier to navigate the facility safely and efficiently. Jason particularly appreciated the floor’s modular design. If they have a dye spillage or want to refresh a section of the floor, they can swap out a tile in minutes without any specialist tools.

“We love the flexibility of Ecotile… If we were to have a spillage or just want to update an area, we can replace a tile in minutes. It’s a simple, cost-effective way to keep the workspace looking fresh,” says Jason, highlighting the ease of maintenance.

Results that speak for themselves

The transformation has been a huge success. The new flooring provides a clean, professional appearance that immediately elevates the entire facility. Secure Innovation now have a sleek, cohesive surface that reflects their own high quality standards. The anti-fatigue tiles significantly reduce strain for those standing for extended periods, and the insulating properties of the Ecotile floor help keep the environment warmer and more comfortable. With clearly defined zones and walkways, daily operations are more efficient and organised, which in turn boosts overall productivity.

Crucially, the ESD protection built into the floor ensures that sensitive electronic equipment and components are safeguarded from static discharge at all times. Operators can work with confidence that the flooring will dissipate any static buildup, preventing costly damage to products. The modular design of the Ecotile system means Secure Innovation can easily reconfigure the layout as their needs evolve – without major disruption or expense. In fact, the team is already planning to add additional tile blocks to highlight further work areas. They’re confident they can handle this update themselves in-house, thanks to the floor’s simple interlocking design.

“The installation has made a huge difference,” Jason says. “The flooring looks fantastic, performs brilliantly, and gives us the flexibility to make changes in the future without disruption. It’s been a great investment for the team and the facility.”

Modern ESD-protected workspace showcasing Secure Innovation’s commitment to quality and safety.

A platform for innovation and collaboration

Following the installation, Secure Innovation proudly hosted a Make UK Defence event at their Saltash site, giving industry delegates a tour of their upgraded facilities. Both Secure Innovation and Ecotile Flooring are proud members of Make UK Defence, which represents the UK’s leading manufacturing and engineering organisations.

The event allowed Secure Innovation to showcase not only their technical expertise and innovative products, but also the improvements made to their working environment. Visitors could see first-hand how the sustainable, British-made Ecotile flooring contributes to a safer and more efficient production space.

Ecotile's Key Inputs

- Provided a mix of ESD and anti-fatigue tiles, including colour-coded sections

- EInstalled grounding tiles and 2,000m of conductive tape to guarantee full electrostatic discharge protection

- Enabled quick reconfiguration or individual tile replacement with minimal disruption or cost

- Old anti-fatigue mats were swapped out

- Supplied a durable, UK-manufactured flooring solution that aligns with Secure Innovation’s values of innovation, quality, and sustainability.