Save Time and Costs with Precision Digital Cutting of Industrial Labels

Discover how RH digital cutting of industrial labels and graphics cuts costs, removes tooling fees, and ensures rapid delivery.

Save Time and Costs with Precision Digital Cutting of Industrial Labels

Digital cutting of industrial labels offers a faster, more flexible way to produce high-quality graphics without the high price tag of traditional methods. Custom industrial stickers do more than just sit on a product; they guide users, provide safety warnings, and represent your brand in harsh environments. For years, manufacturing these labels was a slow, expensive process. If you needed a complex shape or a small batch of prototypes, you usually had to pay for expensive metal “dies” or wait weeks for tooling to arrive.

At RH Technical Industries, we decided to change that. We brought in a digital cutting system to give our customers a better way to get the graphics they need. If you are looking for industrial-grade labels, here is how this technology works for you.

No More Tooling Costs

In the past, every new label shape required a custom-made metal die. This meant that before we even started your project, you had to pay a “tooling fee.” If you realised you needed to change the design by just a few millimetres, you had to buy a completely new tool.

The digital system removes this barrier entirely. It uses digital files to guide a high-speed blade or milling tool. Because there is no physical die to manufacture, we eliminate that upfront cost for you. This makes it much cheaper to:

• Test several different designs.
• Run small batches of labels for limited-edition products.
• Update your designs frequently without financial penalty.

When you work with us, your budget goes toward the quality of the labels themselves, not toward pieces of metal that sit on a shelf.

Speed that keeps you on track

Time is the most valuable asset in manufacturing. Waiting three to five days for a cutting die to arrive can stall your entire production line. With a high-end digital cutter, we can start cutting the moment your design is approved.

This “on-demand” capability means we can often turn around prototypes in a fraction of the time. If you have a tight deadline for a product launch or a trade show, digital cutting ensures your labels are ready when you are. We simply load your digital artwork into the system, and the machine gets to work.

Precision for Complex Designs

Industrial control panels and medical devices often require very intricate cutouts. You might need tiny holes for LEDs, specific notches for toggle switches, or complex curves that follow the shape of a handheld device.

Traditional die-cutting has physical limits. Metal blades can only bend so much, and very small, detailed cuts can cause the material to tear or distort. Our system uses a high-precision CCD camera to “see” the printed graphics. It aligns the cutting path perfectly with the print, every single time.

This technology allows us to offer:

• Intricate Internal Cutouts: Perfect for buttons, screens, and connectors.
• Sharp Angles: Achieving shapes that traditional dies simply cannot reach.
• Perfect Registration: The cutter adjusts for any slight stretching or shifting in the material, ensuring the cut is always exactly where it should be.

Handling the Toughest Materials

Industrial labels aren’t made of simple paper. They need to survive heat, chemicals, and heavy use. We work with high-performance materials like polycarbonate, polyester  and heavy-duty vinyl. These materials can be tough to cut cleanly. Some are brittle, while others are thick and resistant. The cutter features interchangeable tool heads that allow us to switch between vibrating knives for soft materials and high-speed milling routers for thicker, more rigid plastics.

This means you don’t have to compromise on material quality to get a specific shape. Whether you need a thin, flexible overlay or a thick, rugged identification plate, our equipment handles it with a clean, professional edge.

Consistency from the First Label to the Last

When you order 1,000 stickers, you expect the last one to look exactly like the first. Mechanical dies can wear down over time, leading to “burrs” or ragged edges on the labels.

Because RH uses a digitally controlled blade, the pressure and depth remain constant throughout the entire run. The system also includes an Automatic Knife Initialisation feature. This ensures the blade is always at the perfect depth to cut through the label material without slicing through the backing paper (this is often called a “kiss-cut”).

The result? You get labels that are easy to peel, look sharp, and fit your equipment perfectly every time.

Reducing Waste for a Greener Process

Efficiency isn’t just about speed; it is also about using materials wisely. RH uses software that includes “intelligent nesting” features. This allows us to arrange your labels on a sheet as tightly as possible to minimise scrap material.

Using less material helps keep your costs down and reduces the environmental footprint of your project. In an era where sustainability matters to your customers, choosing a manufacturing partner that uses efficient digital technology is a smart move.

Flexibility for Your Business Growth

Perhaps you are starting with a small run of 50 units today, but you plan to scale up to 5,000 next year. Our manufacturing processes are built to grow with you.

For small runs, it provides the cost-effectiveness of a digital process. For larger runs, its high-speed motors and automated feeding systems allow us to produce high volumes quickly. You don’t have to change suppliers or switch technologies as your business expands. We provide a seamless path from your first prototype to full-scale production.

Why Choose RH Technical Industries?

A machine is only as good as the people operating it. At RH Technical Industries, we combine the power of modern technology with decades of experience in the industrial graphics sector. We understand how different adhesives react to heat, how various plastics hold up under UV light, and exactly how to calibrate our equipment for the best results.

RH don’t just “hit print” and “hit cut.” We look at your project through your eyes. We ask:

• Will this label stay stuck in a greasy engine room?
• Can a technician read these warnings under dim light?
• Does the cutout fit the switch with zero wiggle room?

By trusting RH Technical Industries, you give yourselves the best partner to answer “yes” to all those questions.