Production lines face the same challenge: different processes rarely run at the same speed.

Every production line faces the same challenge: different processes rarely run at the same speed.

In this project, carton blank stacks weighing 7–10 kg are produced at a rate of 6 stacks per minute from a cutting system located behind a fire protection wall. The downstream stack magazines, however, can only process 4 stacks per minute.

Without the right system in place, this difference quickly becomes a bottleneck.

The solution was an automated conveyor and buffer line designed to:🔹 transport stacks through a fire protection flap🔹 buffer material to balance cycle times🔹 align stacks precisely before transfer🔹 maintain safe and ergonomic access for employees

Using mk’s RBM-P 2255 roller conveyor with Poly-V drive, a KGF-P 2040.02 curved belt conveyor, and integrated alignment and pusher units, the system ensures a continuous, reliable material flow while meeting all spatial and safety requirements.

🎥 Watch the video to see how the system works.