Bespoke Power Packs and Stacking Systems for Ground Support Equipment

Ground support equipment operates in some of the most demanding working environments, where reliability, efficiency and durability are essential to keeping operations moving safely and efficiently. From airport ground support systems and lifting platforms to specialist service vehicles and heavy-duty maintenance equipment, hydraulic systems play a critical role behind the scenes.

At Fairway Hydraulics, bespoke hydraulic power packs and stacking systems are designed with these operational demands firmly in mind — helping customers achieve dependable performance, reduced downtime and improved long-term reliability.

With more than 50 years of hydraulic engineering expertise, Fairway Hydraulics continues to support a wide range of industries with tailored fluid power solutions, including ground support, rail infrastructure, construction, aerospace testing and specialist vehicle applications.

Why Bespoke Hydraulic Systems Matter in Ground Support Applications

Unlike standard hydraulic systems, ground support equipment often requires highly specific configurations to meet operational, environmental and space constraints. Equipment may be exposed to continuous duty cycles, vibration, outdoor conditions and varying load demands — all while maintaining safe, consistent operation.

This is where bespoke hydraulic design delivers real advantages.

At Fairway Hydraulics, every power pack and stacking system is developed around the application itself, ensuring the system performs efficiently within real-world operating conditions rather than relying on compromise solutions.

By tailoring hydraulic systems to exact operational requirements, customers benefit from:

• Improved system reliability
• Reduced maintenance demands
• More efficient use of available space
• Better thermal and pressure management
• Longer operational life

The result is a hydraulic solution built not only to perform, but to continue performing over the long term.

Bespoke Power Packs Designed Around the Application

Hydraulic power packs form the heart of many ground support systems, supplying the controlled hydraulic power required for lifting, positioning, steering and actuation functions.

Fairway Hydraulics specialises in the design and manufacture of bespoke hydraulic power packs using globally recognised hydraulic brands and advanced in-house engineering capabilities. From diesel and petrol-driven units to AC/DC electric and air hydraulic applications, each system is configured to meet the specific technical and operational needs of the customer.

Using the latest 3D CAD modelling and in-house assembly expertise, Fairway’s engineering team works closely with customers to ensure every aspect of the system is optimised — from footprint and flow rates to pressure control and service accessibility.

This approach allows for:

• Compact integration into restricted spaces
• Stable hydraulic performance under load
• Reduced strain on components
• Easier servicing and maintenance access
• Improved energy efficiency and operational control

In demanding ground support environments, these advantages can make a significant difference to uptime and long-term operating costs.

The Benefits of Hydraulic Stacking Systems

Alongside bespoke power packs, hydraulic stacking systems are becoming increasingly valuable within modern ground support equipment design.

Stacking systems allow multiple hydraulic valve functions to be integrated into a single modular assembly, helping simplify hydraulic layouts while improving flexibility and serviceability.

As the official UK distributor for Eurofluid Hydraulic products, Fairway Hydraulics offers both standard and bespoke stacking system solutions designed for industrial and mobile applications.

These systems provide several practical benefits, including:

• Reduced pipework and connection points
• Lower risk of leaks and pressure losses
• Simplified installation and maintenance
• Greater flexibility for future modifications
• More efficient use of available installation space

Fairway Hydraulics’ in-house design and prototyping capabilities also allow customers to develop highly customised stacking systems tailored to specific equipment requirements and operational demands.

Engineering Support Beyond Supply

What sets Fairway Hydraulics apart is its focus on delivering complete hydraulic solutions rather than simply supplying components.

The company combines extensive technical expertise with strong partnerships with leading manufacturers including Danfoss and Eurofluid, allowing customers to access high-quality hydraulic technologies backed by practical engineering support.

From initial consultation and 3D design through to manufacturing, assembly and aftercare support, Fairway Hydraulics works closely with customers throughout the process to ensure systems meet both technical specifications and operational expectations.

Supporting Long-Term Performance

In ground support applications, downtime can have serious operational and financial consequences. Investing in properly engineered hydraulic systems helps reduce these risks by improving reliability, simplifying maintenance and extending equipment lifespan.

By combining bespoke power packs, advanced stacking systems and application-focused engineering support, Fairway Hydraulics continues to help customers across the UK achieve dependable hydraulic performance where it matters most.

For businesses operating in demanding ground support environments, tailored hydraulic solutions are not simply a preference — they are an essential part of maintaining safe, efficient and reliable operations.