General Tool-Room Services
Qualitetch offers a full-service manufacturing process for parts and components. In addition to this, there are various general tool room services on offer, including grinding, polishing, heat treatments, spot-welding and welding, soldering, drilling and reaming. All of which are part of the many manufacturing solutions and processes that we provide.
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Other Products and Services from Qualitetch Components Ltd
Nickel Silver Etching
Nickel Silver is an extremely useful metal due to its high resistance to heat and corrosion
This makes Nickel Silver a popular choice when developing a variety of components particularly RFI, EMC & EMI screening cans and shields for PCB's . At Qualitetch, we are able to offer both Nickel or Nickel Silver for any applications you require.
Even the most intricate of designs are possible with our cost-efficient and eminently accurate Photo Chemical Etching process. The material when finished profile cutting via etching will be burr and stress-free, and retaining all of its essential properties.
Following the finalisation of your design, we first clean the raw material nickel silver sheet and then the coat the sheet with a UV sensitive photo-resist, before then printing your required profile directly onto the UV photo resist covered sheet. After this, the material is then passed through a sprayed chemical bath solution of ferric chloride, which is used as our etchant to cut your profile design. Our chemical etching process works equally well for both soft annealed, half hard or fully hard metals, which effectively, we then acid etch a thin track line to an exacting standard to ensure your components are manufactured to your drawing design.
This makes Nickel Silver a popular choice when developing a variety of components particularly RFI, EMC & EMI screening cans and shields for PCB's . At Qualitetch, we are able to offer both Nickel or Nickel Silver for any applications you require.
Even the most intricate of designs are possible with our cost-efficient and eminently accurate Photo Chemical Etching process. The material when finished profile cutting via etching will be burr and stress-free, and retaining all of its essential properties.
Following the finalisation of your design, we first clean the raw material nickel silver sheet and then the coat the sheet with a UV sensitive photo-resist, before then printing your required profile directly onto the UV photo resist covered sheet. After this, the material is then passed through a sprayed chemical bath solution of ferric chloride, which is used as our etchant to cut your profile design. Our chemical etching process works equally well for both soft annealed, half hard or fully hard metals, which effectively, we then acid etch a thin track line to an exacting standard to ensure your components are manufactured to your drawing design.
EDM Wire Erosion
To compliment our manufacturing services for thin gauge components, we have also introduced an EDM wire erosion facility within our business to further add to our processing capabilities for our customers.
Benefits of Wire Erosion
Whilst chemical etching is an accurate method of manufacture, occasionally specified tolerances are smaller than the process capabilities and we may need to look at alternative processes such as wire erosion. Extensive research and development has allowed us to develop a cost effective method of manufacturing thin gauge metal components using EDM wire erosion, giving the benefit of a square edge and improved dimensional accuracy. It also allows the processing of the few metals whose chemical composition makes them unsuitable for photo etching.
The capabilities of our wire erosion machines are not limited to the manufacture of thin gauge metal components, as metal up to 150mm thick can be processed, with no additional programming charge.
Benefits of Wire Erosion
Whilst chemical etching is an accurate method of manufacture, occasionally specified tolerances are smaller than the process capabilities and we may need to look at alternative processes such as wire erosion. Extensive research and development has allowed us to develop a cost effective method of manufacturing thin gauge metal components using EDM wire erosion, giving the benefit of a square edge and improved dimensional accuracy. It also allows the processing of the few metals whose chemical composition makes them unsuitable for photo etching.
The capabilities of our wire erosion machines are not limited to the manufacture of thin gauge metal components, as metal up to 150mm thick can be processed, with no additional programming charge.
Design for Manufacture Service
Qualitetch also offer a design for manufacture service that can work with either yourself or your companies team to help develop design solutions for a particular engineering problem or product.
Qualitetch have a sales and design team in-house that has many years experience in working with companies on specific design solutions and are ready to aid your business when required.
Qualitetch have a sales and design team in-house that has many years experience in working with companies on specific design solutions and are ready to aid your business when required.
Qualitetch Components Ltd
3 Century Way, March, Cambridgeshire, PE15 8QW, United Kingdom
Qualitetch Components Ltd is a worldwide leading manufacturer of Precision Etched Components. We offer fast turnaround with your finished metal components delivered to your door soon after placing your order with us. Our capabilities include Nickel Etching, Copper Etching, Brass Etching, Aluminium Etching, Molybdenum Etching, Bronze Etching, Chemical Etching, Photo Chemical Etching, Component Forming, CNC Machining Services, Metal Stamping Services, Metal Laser Cutting & more. Speak to one of our friendly team today and find out how we can help you.