UV Lamp Lab Unit

Simple touchscreen controls backed up by an internet-connected remote monitoring service − GEW RHINO control is unparalleled in the industry.

GEW UV systems are controlled by a combination of user commands and settings (entered on a modern industrial touchscreen), as well as machine signals which are either hardwired or electronically communicated to the GEW RHINO power units. GEW’s proprietary RHINO software is able to handle a vast array of common industrial control interfaces from simple relay logic to web-based APIs.

The HMI itself has a simple user interface for operating all key parameters on up to 16 lamps simultaneously, customised for each specific machine configuration. Optional accessories such as GEW’s UV monitoring or inert gas chambers are also controlled through the same user interface. It can be mounted freestanding in any location on or around the press or bevel mounted for seamless integration in machine panels.

LeoLED2 takes LED performance to new heights over GEW’s already highly-acclaimed, water-cooled LeoLED system. Offering a 55% increase in electrical power (140W / cm), a 50% increase in UV dose (300mJ / cm²) and a 45% increase in UV irradiance (44W / cm²) compared to its predecessor, LeoLED2 is GEW’s next generation UV LED curing system that guarantees the best performance on the market for the most challenging curing applications.

As with the generation 1 model, LeoLED2 is available in both a cassette version and a compact version, depending on the requirements of the customer, their equipment and their application. Both models are designed to interchange with every current arc lamp model in GEW’s range. This patented ArcLED technology gives ultimate flexibility on press, no matter the application.

Like all our UV products, LeoLED2 is powered by GEW’s RHINO power supply for ultimate reliability and controlled by RHINO Control which comes as standard with IoT remote monitoring. This allows our customers the flexibility to go ArcLED without having to invest in a whole new, independent system. For customers with a GEW arc system installed, an upgrade can be as simple as adding a chiller, a UV LED lamphead, and running an upgrade.

LeoLED2 also comes in two power level options, offering ultimate customisability to customers, depending on their application and energy saving needs, whilst providing faster printing speeds alongside GEW’s renowned process reliability.

DoseGuard consists of a scanning optic (ICAD® unit) mounted underneath the lamp, which continuously measures the UV light that reaches the substrate, across the entire width of the system. It improves the UV curing process by automatically adjusting the power of your GEW UV lamps to maintain a target UV dose.

DoseGuard can be set to scan each UV lamp or LED array individually, reporting any imperfections in UV output across the entire width.

Benefits of DoseGuard

• Perfect UV output control: DoseGuard monitors the UV output of any UV lamp or LED across its entire width, and will issue a warning if the level of UV output delivered to the substrate changes during production, for any reason.
• Guaranteed product quality and reduced waste: Automatic dose control ensures your product is cured to exactly the correct level by adjusting UV output of each lamp to maintain the same UV dose delivered to the product, independent of speed or UV lamp condition, even for multiple lamps on a single print / coating station.
• Reduced energy and maintenance costs: Only use the exact power required to achieve good quality product by automatically optimising lamp power to deliver desired UV dose. This feature also increases lamp lifetimes and enables bulbs and reflectors to be used for longer.
• Documentation for compliance or GMP: Operational data can be exported via a software connection to the controller, or via ModBus protocol so that compliance documents or certificates of compliance can be generated by the customer.

Full Width UV Output Monitoring

The calibrated ICAD® radiometers are mounted beneath the UV lamp and measure irradiance at the focal point of the UV lamp, across its entire width.

They scan the whole UV lamp and measure changes in UV output from lamps and reflectors, but also detect spot contamination or degradation with age.

Operators can set a ‘window of acceptance’ and ICAD® can send warnings when output decreases below set values. The frequency of checks can also be adjusted.

When static, ICAD® radiometers park in a protected position away from contaminants and the substrate. Scan passes are very fast, thus avoiding any shadowing impact.

DoseGuard with ICAD® inside, enables inline and automated power level adjustment for a uniform and specific power distribution over the full length of the UV lamp or LED. It offers the benefit of continuous monitoring during production which increases quality, uptime and reduces the risk of producing waste.

Example: ink stain on quartz window reduces UV dose by 48% under the contaminated area – this cannot be detected by online static sensors.