Copper Photo Etching
Copper photo etching is often used to offer high electrical and thermal conductivity to metal components.
Through our Photo Chemical Etching process, the smallest and most complex designs are made possible such as electrical spring contacts, contact membranes, busbars, antennae and micro antennae, spring fingered contacts, heating elements and battery terminal as well as many other bespoke components to your own designs. The Copper retains all of its properties, as well as remaining burr and stress-free following our etching processes. At Qualitetch, we can offer your bespoke designs in a wide range of copper and Beryllium copper non-ferrous metal specifications and hardnesses as required.
Due to the high conductivity of Copper, the metal is often used for electrical, automotive and transmission components. One of its primary uses is for wiring and harnesses, especially within the automotive industry where many electrical components are manufactured from copper using the photo etching process.
The metal is cleaned once your design has been finalised, and the metal sheet covered with UV sensitive photo-resist before printing your design. The metal is then taken through a chemical bath with ferric chloride, which acid etches the design from the metal sheet to produce your finished precision components.
Any trace of UV photo-resist remaining is stripped and removed once the etching process has been completed − and your chemically etched metal parts are taken to our QA technicians for final dimensional approval.
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Through our Photo Chemical Etching process, the smallest and most complex designs are made possible such as electrical spring contacts, contact membranes, busbars, antennae and micro antennae, spring fingered contacts, heating elements and battery terminal as well as many other bespoke components to your own designs. The Copper retains all of its properties, as well as remaining burr and stress-free following our etching processes. At Qualitetch, we can offer your bespoke designs in a wide range of copper and Beryllium copper non-ferrous metal specifications and hardnesses as required.
Due to the high conductivity of Copper, the metal is often used for electrical, automotive and transmission components. One of its primary uses is for wiring and harnesses, especially within the automotive industry where many electrical components are manufactured from copper using the photo etching process.
The metal is cleaned once your design has been finalised, and the metal sheet covered with UV sensitive photo-resist before printing your design. The metal is then taken through a chemical bath with ferric chloride, which acid etches the design from the metal sheet to produce your finished precision components.
Any trace of UV photo-resist remaining is stripped and removed once the etching process has been completed − and your chemically etched metal parts are taken to our QA technicians for final dimensional approval.
Other Products and Services from Qualitetch Components Ltd
Design for Manufacture Service
Qualitetch also offer a design for manufacture service that can work with either yourself or your companies team to help develop design solutions for a particular engineering problem or product.
Qualitetch have a sales and design team in-house that has many years experience in working with companies on specific design solutions and are ready to aid your business when required.
Qualitetch have a sales and design team in-house that has many years experience in working with companies on specific design solutions and are ready to aid your business when required.
Presswork
Always seeking to diversify into new markets, Qualitetch now offers a non-metallic presswork service and produces gaskets and other flat cut parts from materials such as Neoprene, Nebar or Klingersil to name a few.
Our extensive supplier base means that if we do not stock the material you require, we can source it quickly and at a competitive cost.
Parts are cut from the sheet using an impression knife tool on a fly press for a minimal charge and can be supplied plain or with an adhesive backing if required. Wherever possible, parts will be nested to maximise yield from the sheet and minimise cost to you.
Our extensive supplier base means that if we do not stock the material you require, we can source it quickly and at a competitive cost.
Parts are cut from the sheet using an impression knife tool on a fly press for a minimal charge and can be supplied plain or with an adhesive backing if required. Wherever possible, parts will be nested to maximise yield from the sheet and minimise cost to you.
Plating & Finishing
Qualitetch offers a full range of high quality and technically advanced finishes including:
Gold
Silver (Bright, Semi Bright & Matt)
Tin (Bright, Semi Bright & Matt)
Electro Nickel
Electroless Nickel
Zinc & Black Passivate
Copper
Anodising (Various colours)
Alocrom − Chromate conversion
Cadmium
Rhodium
Palladium
Passivation
and many more, just ask our sales team for more details
Gold
Silver (Bright, Semi Bright & Matt)
Tin (Bright, Semi Bright & Matt)
Electro Nickel
Electroless Nickel
Zinc & Black Passivate
Copper
Anodising (Various colours)
Alocrom − Chromate conversion
Cadmium
Rhodium
Palladium
Passivation
and many more, just ask our sales team for more details
Qualitetch Components Ltd
3 Century Way, March, Cambridgeshire, PE15 8QW, United Kingdom
Qualitetch Components Ltd is a worldwide leading manufacturer of Precision Etched Components. We offer fast turnaround with your finished metal components delivered to your door soon after placing your order with us. Our capabilities include Nickel Etching, Copper Etching, Brass Etching, Aluminium Etching, Molybdenum Etching, Bronze Etching, Chemical Etching, Photo Chemical Etching, Component Forming, CNC Machining Services, Metal Stamping Services, Metal Laser Cutting & more. Speak to one of our friendly team today and find out how we can help you.