Mirror & Manual Welding
Also known as Butt Fusion and Manual Welding.
Manplas Limited have the expertise and technology to provide Butt Fusion application, commonly referred to as Mirror Welding. This is superior to hand welding, which we also employ, Mirror Welding performs a more solid, accurate and durable welding procedure.
Mirror Welding is the process of merging two plastic items to create a new product, with a larger capacity. This is achieved by welding across the full face of a joint. Part of the process can include further welding of the internal ribs that would not be able to be welded manually.
Where an already moulded crate or box exists in its standard form and size, we have the technology to extend, reduce or modify all types of crates as required. By fusing two sections of a standard crate by welding two surfaces on a flat plane, we are able to form a bespoke specification, custom made to your very own size requirements.
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Manplas Limited have the expertise and technology to provide Butt Fusion application, commonly referred to as Mirror Welding. This is superior to hand welding, which we also employ, Mirror Welding performs a more solid, accurate and durable welding procedure.
Mirror Welding is the process of merging two plastic items to create a new product, with a larger capacity. This is achieved by welding across the full face of a joint. Part of the process can include further welding of the internal ribs that would not be able to be welded manually.
Where an already moulded crate or box exists in its standard form and size, we have the technology to extend, reduce or modify all types of crates as required. By fusing two sections of a standard crate by welding two surfaces on a flat plane, we are able to form a bespoke specification, custom made to your very own size requirements.
Other Products and Services from Manplas Ltd
Fast Paced Design, Development & Manufacturing
Manplas Limited are a leading supplier of high-quality, custom-made, vacuum-formed components and are UK custom plastic conveyance and design specialists.
Complemented by a highly diligent and experienced technical and production team and a comprehensive range of technical resources at our in-house UK plastic conveyance manufacturing site, we have the capability of delivering complex formings, in a wide variety of engineering thermoplastics, to your most exacting demands. We pride ourselves in being able to assist with the total production from design to the completed product.
With more than 90 years’ experience across all sectors, we can provide a solution to any plastic project. Our capabilities are endless; we are known for our flexibility and consistent communication throughout your plastic product development, design, and creation.
We can achieve maximum response to our customers’ inquiries and fill gaps in any standard product range with all these specialist facilities and features.
Complemented by a highly diligent and experienced technical and production team and a comprehensive range of technical resources at our in-house UK plastic conveyance manufacturing site, we have the capability of delivering complex formings, in a wide variety of engineering thermoplastics, to your most exacting demands. We pride ourselves in being able to assist with the total production from design to the completed product.
With more than 90 years’ experience across all sectors, we can provide a solution to any plastic project. Our capabilities are endless; we are known for our flexibility and consistent communication throughout your plastic product development, design, and creation.
We can achieve maximum response to our customers’ inquiries and fill gaps in any standard product range with all these specialist facilities and features.
Bespoke Design & Fabrication
Delivering A Flexible, Bespoke Manufacturing Process
With a design team on hand to offer accurate advice and solutions to your customised plastic projects, we really do believe in ensuring you receive the right specification for your project. Using Computer aided Design Technology (CAD/CAM/3D) with three-dimensional Solid Edge capability, we remain as market leaders in this arena.
Our general fabrication services cover a broad spectrum of advanced techniques and applications. From pallets and boxes to Conpearl Sleeve Systems and Line Side Sequencing Units, our range of customised packaging Cut & Welded Extended Euro products is as diverse and innovative as you will find.
With a design team on hand to offer accurate advice and solutions to your customised plastic projects, we really do believe in ensuring you receive the right specification for your project. Using Computer aided Design Technology (CAD/CAM/3D) with three-dimensional Solid Edge capability, we remain as market leaders in this arena.
Our general fabrication services cover a broad spectrum of advanced techniques and applications. From pallets and boxes to Conpearl Sleeve Systems and Line Side Sequencing Units, our range of customised packaging Cut & Welded Extended Euro products is as diverse and innovative as you will find.
Vacuum-Forming
Our Vacuum-Forming Capabilities Are Endless.
We specialise in vacuum-forming technologies and provide custom made components to meet your brand requirements. We manufacture to your specification and combining in-house extrusion facilities with our vacuum-forming capability, allows us to maintain our strong market position.
We also specialise in medium batch runs which further enables us to maintain customer satisfaction. With state-of-the-art thermoforming machines on site, we have the ability to tailor make trays, pallets, bases and lids to your individual requirements.
With nine vacuum-forming machines of different sizes, we can cost-effectively mould everything from small parts, to large components. Measuring in excess of 2400mm long by 1150mm wide and up to 650mm deep. All machines are equipt with dual-heating platens, enabling quicker cycle times and greater output.
We specialise in vacuum-forming technologies and provide custom made components to meet your brand requirements. We manufacture to your specification and combining in-house extrusion facilities with our vacuum-forming capability, allows us to maintain our strong market position.
We also specialise in medium batch runs which further enables us to maintain customer satisfaction. With state-of-the-art thermoforming machines on site, we have the ability to tailor make trays, pallets, bases and lids to your individual requirements.
With nine vacuum-forming machines of different sizes, we can cost-effectively mould everything from small parts, to large components. Measuring in excess of 2400mm long by 1150mm wide and up to 650mm deep. All machines are equipt with dual-heating platens, enabling quicker cycle times and greater output.
Manplas Ltd
Roundthorn Industrial Estate, Denton Business Park, Wythenshawe, Manchester, Greater Manchester, M23 9GG, United Kingdom
Manplas Ltd is a prominent UK firm specialising in packaging and design solutions for diverse industries like catering, rail, aerospace, construction, medical, and automotive. We provide a rapid design, development, and manufacturing service that meets nationwide customer demands. Our core services encompass design, fabrication, vacuum forming, thermoforming, sheet extrusion, butt fusion, manual welding, foam inserts, injection moulding, laser engraving, and laser cutting, among others.