Shop Fit Out Partners

This is concrete and masonry demolition of the safest kind. Rather than risking members of our devoted team, we send remotely operated Brokk robots in to carry out your demolitions. We use Brokk robots because they’re right for the job. They’re super powerful and they have a massive range of attachments, which make easy work of demolition. Access tight then don’t worry we have rubber tracks so we can drive them up the stairs!
Our Brokk robots come in many sizes and are just part of our impressive fleet - full of specially selected tech it means we’ll always have just what your project needs. We’re proud to in invest in our training, as well as our tech, having industry acclaimed credentials CHAS Certified and Construction Line Accredited. We’re BAA Authorised Signatories and DSA members, with NVQ 2 Certified Operatives, SSSTS & SMSTS Accredited Supervisors & Managers, and full Quality Assurance - so you always know you’re in safe hands with Castle & Pryor.

Our precise and accurate diamond drilling service allows us to cut through even the hardest reinforced concrete structures with minimal noise and vibration, making Castle & Pryor perfect for airfield projects across the UK.
Whether you need to form openings for redesign or refurbishment, or to isolate areas prior to demolition, we’ll work with you to achieve your goals accurately, safely, and at a competitive price.

Diamond drilling is a specialised drilling technique used to cut through the hardest reinforced concrete with utmost precision. The process involves using diamond-tipped drill bits, connected to either an electric or hydraulic drill motor and rig, allowing careful control over the location and speed of hole formation. Diamond drilling allows our team to make holes of varying diameters and shapes when linked together in a stitch-drilled pattern, and is a quiet and non-percussive technique.

Castle & Pryor uses only experienced and fully qualified engineers who have undergone extensive training to NVQ Level 2 in the use of diamond drilling tools. We’ll utilise a range of equipment, with electric and diesel-powered drills available in multiple sizes to suit the needs of every client.

We are diamond drilling and concrete cutting specialists, with extensive utility sector experience, including projects for Southern Water and the National Grid. Services include structural alterations and penetrations to allow for replacing grates, grills, and filters, upgrades, refurbishments, and new service redesigns.

Previous Work in the Utility Sector

Location – Tideway Kind Edward Memorial Cofferdam, London 

• Wire sawing – Assist with the removal of 750mm dia piles by cutting below river bed level using wire saw technique. 
• Floor Sawing  – Form demolition cuts in cofferdam floor slabs to allow for removal 

 

Location – Aylesford Wastewater Treatment Works 

• Percussion / Rock Drilling – Formed 690nr 18mm dia x 300mm deep dowel holes with no HAV exposure 
• Floor Sawing – 550.0mts of floor sawing 250mm deep in reinforced concrete floor slab 

Location – UKPM Substation, Amberley 

• Diamond Drilling – Form 178mm dia holes 950mm deep through pit wall to accept new services 

Location – Buntingford Sewage Treatment Works 

• Diamond Drilling – Forming 300mm dia holes x 600mm deep in manhole walls to accept new services 
• Percussion / Rock Drilling – Form 144nr 16mm dia holes 100mm deep in reinforced concrete with no HAV exposure 

Location – Goddards Green WWTW 

• Diamond Drilling – Form 350, 400 and 500mm dia holes in reinforced concrete floor slab
• Track Sawing, Diamond Drilling, Robotic Demolition – Form multiple openings in cake bed walls 6.4m x 2.1m x 200mm in reinforced concrete
• Floor Sawing – Formed 500mts of floor sawing 200mm deep in reinforced concrete roads and tank/bed slabs 

Location – Buckhurst Avenue Substation

Vac Ex – We were tasked with the safe excavation of the perimeter fence, using non intrusive vac ex, so new fences could be installed.

Location – National Grid Bridgewater Substation 

• Diamond Drilling and Track Sawing – Formed opening for new transformer base 7.8m x 1.2m x 1.0m deep in reinforced concrete
• Diamond Drilling, Fixing Installation, Pull Testing – Form holes to accept 24mm dia anchors, chem fix anchors and provide pull test results 

Other Specialist Services For the Utility Sector

• Joint sealing is a vital process for ensuring the longevity of concrete and asphalt surfaces. It involves the application of sealant material to expansion or contraction joints, which allows the concrete or asphalt to move through natural expansion and contraction heat cycles while maintaining a seal, preventing water and contaminate ingress into the joint
• Diamond Wire Sawing is a powerful and flexible technique that uses linear wire embedded with diamond beads to cut through reinforced concrete, masonry, and other hard materials. It is a fast, quiet, and effective way to cut large structures and plinths with precision, and it is especially useful on projects where deconstruction work requires careful consideration.
• Hydraulic Bursting is also known as hydraulic splitting, or hydraulic/silent demolition. Bursting is a method used to burst large volumes of concrete in a controlled methodical manner.
• Floor & Wall Chasing utilises diamond sawing equipment to create accurate and precise chases in your floors and walls for ducting, cabling or pipes keeping them safe, tidy & hidden below the surface.