Pilot Operated Safety Valve

Pilot Operated Safety Valve

We offer pilot-operated safety valves from renowned manufacturers. Please reach out to us with your specific requirements.

A pilot-operated safety valve (POSV) is a specialised pressure relief valve that utilises system pressure, through a smaller auxiliary valve known as the pilot, to regulate the opening and closing of the main valve. These valves are predominantly used in systems where precise pressure control and effective sealing are essential, especially under high-pressure conditions.

How It Works:

  • The pilot valve continuously monitors system pressure and manages the main valve's operation.
  • When pressure remains within safe limits, the pilot valve keeps the main valve closed by maintaining pressure on the upper side of the valve piston or diaphragm.
  • If the pressure surpasses the predetermined limit, the pilot valve opens, allowing pressure to vent from above the piston, resulting in the main valve fully opening to relieve the pressure.
  • Once the system pressure falls below the set point (considering hysteresis), the pilot valve closes, re-establishing pressure above the piston and shutting the main valve.

Advantages:

  • Provides tight shutoff even close to the set pressure.
  • Offers higher capacity and reduced leakage compared to direct spring-loaded valves.
  • Features adjustable blow-down, which is the difference between the opening and closing pressure.
  • More compact design suitable for high-pressure applications.

Disadvantages:

  • Significantly more expensive than standard safety valves.
View Product on Company Website

Other Products and Services from Flowstar (UK) Ltd

NABIC 542 Safety Relief Valve

NABIC 542 Safety Relief Valve

The NABIC 542 Safety Valve is a highly versatile valve, designed for use with hot water, steam, or air. Primarily engineered for the protection of hot water boilers, the NABIC 542's extensive range of applications makes it an excellent choice for a general-purpose safety valve. With an industry-leading 5-year guarantee, NABIC Valves ensure reliability and peace of mind for your safety needs.

Specification

Sizes: 1/2" (DN15), 3/4" (DN20), 1" (DN25), 1.1/4" (DN32), 1.1/2" (DN40), 2" (DN50), 2.1/2" (DN65), 3" (DN80)
Connections: Female BSPP Inlet x Female BSPP Outlet
Materials: Gunmetal Body, PTFE Seat
Set Pressure: 1.0 to 10.5 Barg (DN15 to DN25), 0.3 to 10.5 Barg (DN32 to DN80)
Temperature: -20°C to 195°C Max

Note: Our valves are set and tested to your required pressure prior to shipping, ensuring optimal performance upon installation.

Altecnic / Caleffi Series 312 Pressure Relief Valve 1/2

Altecnic / Caleffi Series 312 Pressure Relief Valve 1/2" Pushfit x F 3 Bar - A312401CST

The Altecnic / Caleffi 312 Relief Valve - Pushfit - A312401CST is an essential component for domestic hot water systems, designed to safeguard hot water cylinders, as well as heating systems, including boilers and other critical components. This relief valve is specifically selected according to the required set pressure to ensure optimal performance. When the system pressure exceeds the predetermined discharge pressure, the valve activates, releasing excess pressure to the atmosphere. This vital function helps to prevent dangerous pressure levels that could potentially harm the boiler, hot water storage cylinder, and surrounding personnel.

**Specifications**

**Size:** 1/2" x 1/2"
**Connections:** 1/2" Pushfit Inlet x BSP Female Outlet
**Materials:** Brass
**Medium:** Air and Water
**Set Pressure:** 3 Barg
**Temperature Range:** +5 to +110 °C
**Product Code:** A312401CST
**Notes:** WRAS approved, CE marked, Pressure gauge included

Don't compromise the safety of your heating system – choose the Altecnic / Caleffi 312 Relief Valve today for reliable pressure regulation and protection.
FSDIFDW - Double Way Rupture Discs

FSDIFDW - Double Way Rupture Discs

**FSDIFDW Double Way Rupture Discs: High-Performance Pressure Relief Solutions** The FSDIFDW Double Way Rupture Discs are expertly engineered composite conventional discs, constructed from four essential components: a slotted, perforated metal section, a seal membrane (primarily made from PTFE, but also available in various metallic and non-metallic materials), a protective layer, and a calibration ring. Designed for installation between flanges, these discs excel in static applications involving both gases and liquids at low pressures. Responding to excessive pressure, the FSDIFDW rupture discs achieve full opening in mere milliseconds, making them an ideal choice for valve protection. For applications requiring vacuum or counter-pressure protection, support options are also available. These composite rupture discs can effectively provide simultaneous protection against both pressure and vacuum scenarios. **Specifications** - **Sizes:** Available in 2" (DN50) to 40" (DN1000) - **Materials:** Stainless steel, Alloy 201, Alloy 400, Alloy 600, Alloy 625, Alloy C276, Titanium; Membrane options include PTFE, PFA, Stainless steel, and Aluminium - **Rupture Pressure:** Ranges from 0.5 to 5 bar g (dependent on material and diameter) - **Krl:** - **Tolerance:** ± 5% to ± 20% - **Temperature Resistance:** Membrane options in PTFE/PFA withstand up to 265°C, with some materials performing up to 480°C (depending on membrane type) - **Operating Margin:** Up to 70% - **Vacuum Support:** Not available - **Fragmentation:** None (membrane only) - **Use Under Valve:** Yes - **Corrosion Resistance:** Good; can be enhanced with a PTFE membrane - **Linings:** Available - **Container Type:** Installed between flanges - **Rupture Sensor Options:** Electrical, Magnetic, Inductive, Optical - **PED Certification (CE Stamp):** Available - **ATEX EX II 2 GD Certification:** Available For more information or to request a quotation, please download our Rupture Disc Request Form and send the completed document to sales@flowstar.co.uk. By choosing FSDIFDW Double Way Rupture Discs, you ensure effective and reliable pressure relief for your industrial applications.
Flowstar UK Ltd

Flowstar (UK) Ltd

Wiltshire Road, Kingston-upon-Hull, East Riding of Yorkshire, HU4 6PA, United Kingdom

Flowstar (UK) Ltd is a leading global supplier of safety, relief, and reducing valves. With strong partnerships across major manufacturers, we deliver precise, reliable valve solutions tailored to your needs. Email enquiries to sales@flowstar.co.uk or call us on +44 (0)1482 601030.