Next-Generation Perfect Binding System for On-Demand Book Manufacturing

16 December 2025 | Perfect Solutions Group UK Ltd

Next-Generation Perfect Binding System for On-Demand Book Manufacturing

This fairly unique design single-clamp perfect binder is designed for on demand short run hard and soft cover book production. One of only 2 on the market that can do this! Incorporating touch screen technology for fast changeover.

Features:

  • Built in solid steel frame
  • Signatures/Loose sheets/ Sewn book blocks fed automatically by ‘Starwheel’ into the channel with chain pusher for transport
  • Starwheel Feeder automatically measures book thickness during feeding process and the machine adjusts for each book as required
  • Automatic setting of book thickness in the clamp with servo motor
  • Twin Endpaper Feeder with Missing and Double Sheet Detector and adjustable application height
  • Automatic delivery of book into clamp to correct height
  • Linear motion of the clamp by servo motor to optimise the working cycle
  • Separate milling and notching stations. Fully adjustable from 0 – 3 mm
  • Hot Melt Side gluing with nozzles
  • Unique pre-melter of 4kg for end papering and side gluing
  • PUR Spine gluing application by special nozzle from Meler with pre-melter with dry air and special sealing for PUR
  • Automatic Glue Timer
  • Backlining station – Backlining material (Gauze or Crepe paper) can be applied to book blocks and is cut to size, length and width when applied to the book
  • Pressing device with independent servo motors
  • Books delivered into vertical stacker
  • Touch Screen set up for all settings
  • Integrated electrical cabinet using Siemens and FESTO technology for the power and air