CNC Machining vs 3D Printing – Which Process is Right for Your Project?

19 January 2026 | Bray Plastics Ltd

CNC Machining vs 3D Printing – Which Process is Right for Your Project?

So, you’ve got the design sorted and are now ready to take your project to the next stage. But what’s the difference between CNC machining and 3D printing and which one is right for your project? Lets have a look….

At a Glance: CNC vs 3D Printing

FeatureCNC Machining3D Printing (Additive)
ProcessSubtractive – removes material from a solid blockAdditive – builds up material layer by layer
MaterialsPlastics (PEEK, PTFE, Acrylic), metals (Al, Ti, Steel)Mostly plastics (ABS, PLA, Nylon), resins, composites and some metals
StrengthIsotropic – full material strength in all directionsAnisotropic – weaker between layers
Precision±0.05mm – ±0.2mm±0.05mm – ±0.2mm
Surface FinishExcellent (as-machined or polished)Often requires post-processing
Best ForProduction parts, tight tolerancesPrototypes, complex internal geometries

 

When to Choose CNC Machining

 You need volume production-grade parts

 Working with engineering plastics or metals (e.g., PEEK, Aluminium)

 Need full mechanical strength (no layer lines)

 Want superior surface finish straight from the machine

When to Choose 3D Printing

 Rapid prototyping (same-day models)

 Complex internal geometries (hollows, lattices, undercuts)

 Low-volume customisation without tooling

 Testing form and fit before committing to CNC

Cost & Lead Time Comparison

VolumeCNC3D Printing
1–5 partsHigher setup costCheaper & faster
10–100 partsCost-effectiveStill viable
100+ partsMost economicalExpensive per part

 Pro Tip: Use 3D printing for prototypes, then switch to CNC for production.

 

Hybrid Approach (Best of Both)

  1. 3D Print → Validate design quickly
  2. CNC Machining → Produce final parts in target material

Bray Plastics offers both – seamless transition from prototype to production. We also offer injection moulding, another great option to further your project after prototyping and low volume runs!


Whether its prototyping or low/medium volume production runs with final assembly (and everything in-between!), we love a challenge, so contact us today!