10 March 2026 | Safelink Services Ltd

Innovative Solutions for Outdated Equipment: 3D Printing a Replacement Bracket

When a customer recently asked if we still had a bracket for an old Golmar panel, we faced a common problem: the part was discontinued years ago, and all old stock had been discarded. Instead of turning the customer away, we found a practical way to solve the issue by creating a 3D model and printing a replacement bracket. This experience highlights how 3D printing can extend the life of legacy equipment and provide quick, cost-effective solutions.

The Challenge of Supporting Legacy Equipment

Many companies stop producing parts for older models once they release newer versions. This leaves customers with equipment that may still work but lacks replacement parts, this can be very frustrating. In this instance, without the right bracket, installation or repair becomes difficult or impossible.

Using 3D Modelling to Recreate the Bracket

The first step was to create a precise 3D model of the bracket. Since we had no original CAD files, we reverse-engineered the part by measuring an existing bracket from a customer’s old panel. This process involved:

Taking detailed measurements of the bracket’s dimensions, holes, and mounting points Sketching the design to capture its shape and features Using 3D modelling software to build an accurate digital version

This approach allowed us to replicate the bracket’s form and function exactly, ensuring compatibility with the Golmar panel.

Printing the Replacement Bracket

Once the 3D model was ready, we used a 3D printer to produce the replacement bracket. We selected a durable plastic material suitable for mounting and daily use. The printing process took a few hours, after which the bracket was cleaned and tested.

The printed bracket fit perfectly on the Golmar panel and held it securely in place. This confirmed that 3D printing can produce functional parts that meet the mechanical requirements of legacy equipment.

Benefits of 3D Printing for Replacement Parts

This project demonstrated several advantages of using 3D printing for obsolete components:

Speed: The entire process from modelling to printing took less than a day, much faster than ordering custom parts from suppliers. Cost-effectiveness: Printing the bracket was significantly cheaper than sourcing or manufacturing a new batch of parts. Customisation: The 3D model can be easily modified if needed to improve fit or strength. On-demand production: Parts can be printed as needed, eliminating the need for large inventories.

These benefits make 3D printing a practical option for companies and customers dealing with discontinued equipment.

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