Banner Fluid Power Ltd

The annular BS10H provides a compact and high-performance solution for 'on-site' and maintenance hose repairs, without the need for a power supply. Weighing in at just 18kg, it can be effortlessly transported to any location. Capable of assembling microbore hoses up to -10 (DN16) 2SN, the BS10H is ideal for maintenance, workshops, mobile applications, or breakdown and standby use. It is designed to meet the high standards you have come to expect from Banner.

The BS10H comes as standard with a basic range of three quick-fit die sets – 16mm, 20mm, and 23mm – enabling the assembly of spiral hoses from -04 (DN6) to -10 (DN16). All die sets are conveniently housed in a purpose-built plastic toolbox that accompanies the machine. Additionally, extra dies including 6mm, 8mm, 10mm, 12mm, 14mm, 18mm, and 26mm for microbore and intermediate hose assembly are available. This machine also accommodates cluster quick-change dies.

Setting up and adjusting the machine is straightforward. The swaging size is easily set using the direct-reading micrometre gauge. Simply select and fit the appropriate dies, adjust the machine gauge to the desired finished diameter, and operate the hand pump until the gauge setting is achieved.

The annular BS10B/VM, capable of assembling hydraulic hoses ranging from microbore to -10 (DN16) 2SN, is ideal for maintenance, workshops, mobile applications, or standby scenarios. It is constructed to the high standards that you have come to expect from Banner.

The BS10B/VM comes as standard with three quick-fit die sets – 16mm, 20mm, and 23mm – enabling the assembly of spiral hoses from -04 (DN6) to -10 (DN16). All die sets are conveniently packaged in a robust plastic toolbox that accompanies the machine. Additional dies in sizes 6mm, 8mm, 10mm, 12mm, 14mm, 18mm, and 26mm for microbore and intermediate hose assembly are also available. Furthermore, cluster quick-change dies can be included with this machine for enhanced versatility.

Setting up and adjusting the machine is straightforward. Simply select and fit the appropriate dies, adjust the micrometer gauge to the desired finished diameter, and operate the power pack. The machine will automatically stop at the pre-set size indicated on the gauge, ensuring precision and efficiency in your hose assembly process.

The annular BS16H is a compact, high-performance hose assembly press designed for maintenance, workshops, agricultural use, mobile applications, or as a reliable solution for breakdown standby situations. It is built to the exceptional high standards you have come to expect from Banner.

Supplied as standard with a set of 5 quick-fit die sets – 16, 20, 23, 29, and 35mm – the BS16H caters for spiral hose assembly ranging from -04 (DN6) to -16 (DN25). All dies are conveniently packaged in a specially designed plastic toolbox that accompanies the machine. Additional die sets of 6, 8, 10, 12, 14, 18, 26, and 39mm are also available. Furthermore, this machine can utilise cluster quick-change dies for added versatility.

The machine’s setting and adjustment process is straightforward. To set the swage size, simply adjust the direct-reading micrometer gauge. Choose and install the appropriate dies, set the machine to the desired finished diameter, and then operate the hand pump until the gauge indicates the specified setting is achieved.

The annular BS16B/VM is a compact, high-performance hose assembly press, ideal for maintenance, workshops, agricultural applications, and mobile or breakdown standby use. This machine is constructed to the exceptional standards you have come to expect from Banner.

The BS16B/VM comes as standard with a basic set of five quick-fit die sets – 16, 20, 23, 29, and 35mm – designed to accommodate spiral hose assembly sizes ranging from -04 (DN6) to -16 (DN25) 2SN. All die sets are packaged in a specially designed plastic toolbox which accompanies the machine. Additional die sets of 6, 8, 10, 12, 14, 18, 26, and 39mm for microbore and intermediate hose assembly are also available. Moreover, you can opt for cluster quick-change dies with this machine.

Setting and adjusting the machine is straightforward. Simply select and fit the appropriate dies, adjust the micrometer gauge to the desired finished diameter, and operate the power pack. The machine automatically stops when the preset size indicated on the gauge is reached.

The BS310C is available with versatile power supply options including 110v, 220v (1 phase), and 400v (3 phase), making it ideal for distributors, workshops, and mobile applications. The machine features convenient mounting holes located on its base for easy installation.

Equipped with a robust 325mm steel cut-off blade, the BS310C boasts a full cutting capacity of (-32) DN51 hydraulic hoses.

Additionally, adjustable table pins enable users to select the most appropriate hose bend radius, ensuring safe, clean, and dust-free cutting operations.

• Perfect for both workshop settings and mobile applications.    
• Simple to set up and operate.    
• Supplied with all necessary tools.

BS50H EXTERNAL HOSE SKIVER

Designed for both workshop and on-the-go use, the Banner BS50 EXT manual external skiver is provided with a hand brace, flanges, and 10 mandrel skiving tools, all organised in a specially designed toolbox featuring individual pockets for each component.

The fully adjustable skiving tools allow for external hose preparation ranging from -04 (DN6) to -32 (DN51).

BS50H INTERNAL HOSE SKIVER

The optional internal skiver includes a hand brace and 5 mandrel skiving tools, available either as a complete separate kit or combined within the same toolbox as the above-mentioned BS50 EXT.

The adjustable skiving tools facilitate internal skiving capabilities from -12 (DN19) to -32 (DN51).

The annular BS10B/VM, designed for assembling microbore through to -10 (DN16) 2SN hydraulic hoses, is ideal for maintenance, workshops, mobile operations, or breakdown/standby use. It is constructed to the high standards you have come to expect from Banner.

Supplied as standard with three sets of quick-fit die sets – 16mm, 20mm, and 23mm – the BS10B/VM enables the assembly of spiral hoses ranging from -04 (DN6) to -10 (DN16). All die sets are conveniently housed in a purpose-built plastic toolbox alongside the machine. Additional die sets of 6mm, 8mm, 10mm, 12mm, 14mm, 18mm, and 26mm for microbore and intermediate hose assembly are also available. Furthermore, this machine supports cluster quick change dies for enhanced versatility.

Setting up and adjusting the machine is straightforward. Simply select and fit the appropriate dies, adjust the micrometer machine gauge to the required finished diameter, and activate the power pack. The machine is equipped with an auto-stop feature, which halts operation once the pre-set size on the gauge is reached.

The annular BS16B/VM is a compact, high-performance hose assembly press designed for maintenance, workshops, agricultural use, mobile applications, or breakdown standby situations. It is built to the exceptional standards that you have come to expect from Banner.

The BS16B/VM comes as standard with a set of five quick-fit die sets: 16, 20, 23, 29, and 35mm. These cover spiral hose assembly from -04 (DN6) to -16 (DN25) 2SN. All dies are conveniently supplied in a purpose-built plastic toolbox alongside the machine. Additionally, extra dies in sizes 6, 8, 10, 12, 14, 18, 26, and 39mm for microbore and intermediate hose assembly are also available. You can also opt for cluster quick-change dies with this machine.

Adjusting and setting up the machine is straightforward. Simply select and fit the appropriate dies, set the micrometer gauge to the desired finished diameter, and operate the power pack. The machine will automatically stop once it reaches the preset size indicated on the gauge.

•    User-friendly setup and operation.
•    Choose from power pack options of 110v, 230v, or 380v.
•    Ideal for distributors, workshops, maintenance, production, and mobile applications.
•    Suitable for assemblies up to -20 (DN31) multispiral.
•    Expand capacity to -24 (DN38) and -32 (DN51) wire braid assemblies with additional dies.
•    Versatile for a broad range of hoses, fittings, tubular elements, and cable assemblies.

The robustly constructed BS20M Mini delivers exceptional power within a compact design, offering an impressive capacity for equipment in its category.

The BS20M Mini, suitable for bench or vehicle mounting, accommodates multispiral hose assemblies from -04 (DN6) to -20 (DN31), including double 90-degree swept fittings, when supplied with 7 sets of standard dies. All dies are conveniently stored in a purpose-built steel toolbox that accompanies the machine.

This capacity can be significantly enhanced to include -24 (DN38) and -32 (DN51) wire braid hose assemblies, including 90-degree swept fittings on one end, simply by adding two extra die sets, providing a level of performance that is likely unmatched within its class.

The 'snap in' dies and cluster quick change dies for the BS20M Mini are manufactured to the same high standards as those used in the larger BS24-40 and BS32-50 series machines. A wide variety of one-piece flared and specialised dies are also available.

Setting and adjusting the machine is straightforward. The direct micrometer gauge facilitates quick swage size adjustments for the double-acting returned workhead. The push-button control circuit features an automatic ‘stop at size’ function and includes an indicator light to signal when the set size has been reached.

Optional cluster quick change tooling is available, along with our advanced digital control unit.

Introducing the new BS24–40 tabletop swaging machine, a highly cost-effective solution for all your maintenance and distributor swaging needs available today.

This machine features innovative 'snap in' radially closing dies that provide over 30mm of clearance when fully opened, making it easy to access most 90-degree bent fittings.

For those requiring greater swaging capabilities, additional dies are available, enabling the assembly of both smaller bore fittings and larger -24 (DN38) and -32 (DN51) wire braid hose assemblies. Each die is conveniently housed in a specially designed steel toolbox that accompanies the machine.

The user-friendly push button controls come with an automatic ‘stop at size’ feature, enhancing operational efficiency.

Equipped with a direct reading micrometre-type gauge, the BS24–40 allows for quick and precise setting of its powerful 80-tonne double-acting ram. This ram is capable of delivering over 300 tonnes of radial effort on the dies.

To minimise maintenance downtime, all modular 'plug-in' components—including the setting gauge, hydraulic control valve, and associated solenoids—can be easily removed for servicing and replaced within minutes.

Optional Cluster quick-change tooling is also available, along with our advanced Digital control unit, for enhanced versatility and performance.

The robustly designed BS32B Mini is a high-performance yet cost-effective machine, featuring a compact design suitable for both bench and mobile mounting. It has the capacity to assemble hoses ranging from -04 (DN6) to -32 (DN51) when supplied with nine sets of standard dies. All dies are conveniently stored in a specially designed steel toolbox included with the machine.

The ‘snap-in’ dies for the BS32B Mini and cluster quick-change dies are produced to the same rigorous standards as those used in the larger BS32-50 series machines. A diverse selection of additional dies, including one-piece flared types and special-purpose variants, is also available.

Setting and adjustments are straightforward. The direct-reading micrometer gauge enables quick swage size setting of the double-acting return workhead.

The push-button control circuit features an automatic 'stop at size' function once the set size is reached, complete with a 'set size reached' indicator light.

Optional cluster quick-change tooling is available, as well as our advanced digital control unit.

Introducing the new tabletop BS32–50, which is aesthetically similar to the BS24–40 but boasts a full -32 (DN51) 4SH capacity, making it one of the most cost-effective machines on the market for users requiring larger hoses.

The innovative ‘snap in’ radially closing dies provide over 30mm of clearance when fully opened, ensuring easy access for most 90-degree and other manipulated fittings.

For those seeking a more extensive range, additional dies are available. We offer a broad selection of one-piece flared type dies and specialised dies, all provided in a bespoke steel toolbox that accompanies the machine.

Featuring a direct reading micrometer gauge, the BS32–50 allows for quick adjustments of the powerful 100-tonne double-acting fully enclosed ram, which can deliver an impressive 370 tonnes of radial compressive effort on the dies. The machine is operated via user-friendly push-button controls, complete with an automatic stop feature at the preset size.

To minimise maintenance downtime, all modular ‘plug-in’ components—including the setting gauge, hydraulic control valve, and related solenoids—can be easily removed and replaced within minutes for servicing.

Additionally, optional Cluster quick-change tooling and our advanced Digital control unit are available to enhance your operation.

The BS20VM is perfect for a variety of mobile hydraulic hose assembly needs, catering to both small and medium-sized breakdown vehicles, as well as on-site mobile workshops.

Featuring a button-controlled mechanism, the BS20VM can assemble -20 (DN 31) 4SP hoses and stands out in its category by offering dies up to 63mm, with a wire braid capacity of -32 (DN 51).

Notable features include a direct reading micrometre gauge with an 'auto stop' function at the desired size. The standard 'snap-in' dies, or optional cluster quick change dies, allow for over 30mm of clearance when the machine head is fully open, ensuring easy access for most bent stem and custom-fitted hoses. Additionally, a comprehensive selection of flared one-piece and other bespoke dies is available.

Optional cluster quick change tooling can also be provided.

The robustly engineered BS20VM Mini boasts an impressive, yet compact design, featuring a larger capacity than the majority of equipment in its class.

The BS20VM Mini is suitable for both bench and vehicle mounting, offering versatility for multispiral hose assemblies from -04 (DN6) to -20 (DN31), including double 90-degree swept assemblies when supplied with 7 sets of standard dies. All dies come housed in a purpose-built steel toolbox, complete with the machine.

This impressive capacity can be significantly expanded to include –24 (DN38) and –32 (DN51) wire braid hose assemblies, including 90-degree swept fittings on one end, simply by adding two extra die sets. This enhances capacity and performance, making the BS20VM Mini potentially unparalleled in its category.

The 'snap in' BS20VM Mini dies and cluster quick change dies are engineered to the same high standards as those found on the larger BS24-40 and BS32-50 series machines. Additionally, a wide array of one-piece type flared and special purpose dies is available, allowing for further customisation. Cluster quick change dies can also be incorporated with this machine.

Setting and adjustments are incredibly straightforward. The direct micrometer gauge facilitates rapid swage size setting of the double acting return workhead. The push-button control circuit features an automatic ‘stop at size’ function, signalling when the desired size is reached with an indicator light.

The BS32VM shares a similar design with the BS20VM, but boasts the additional advantage of a full -32 (DN51) 4SH capacity. This makes it perfect for a diverse array of mobile hydraulic hose assembly needs, catering to medium to large breakdown vehicles and on-site mobile workshops.

The BS32–12 volt, button-controlled vehicle-mounted machine can assemble up to -32 (DN51) 4SH 90-degree fittings, making it ideal for servicing larger hose users who benefit from the convenience of on-site mobile repairs. All dies are supplied in a specially designed steel toolbox along with the machine.

Notable features include a direct-reading micrometer gauge with an 'auto stop' function at size. The standard 'snap-in' dies, along with the cluster quick change dies, provide an impressive clearance of over 30mm when the machine head is fully open, allowing easy access for most bent stem and manipulated fittings. A comprehensive range of flared one-piece and other specialised dies is also available.

Optional cluster quick change tooling can be provided upon request.

The BS32VM Mini is a robustly built machine that combines power and cost-effectiveness in a compact design, perfect for either bench or mobile mounting. It is capable of assembling hoses from -04 (DN6) to -32 (DN51) when supplied with nine sets of standard dies. Each set of dies is conveniently stored in a specially designed steel toolbox that comes with the machine.

The 'snap-in' dies for the BS32VM Mini, as well as the quick change cluster dies, are produced to the same high standards as those found in the larger BS32-50 series. Additionally, a comprehensive selection of extra dies, including one-piece flared types and special-purpose dies, is readily available.

Setting and adjustments are incredibly straightforward. The direct reading micrometre gauge facilitates quick swage size settings for the double acting return workhead. The push-button control circuit includes an automatic 'stop at size' feature that halts operation at the predetermined size and is equipped with a 'set size reached' indicator light.

The BS32-50HDS is a high-performance hose assembly machine meticulously engineered for deployment in self-contained mobile workshops. This robust machine is ideal for the construction, mining, marine, and various other industries that require larger bore high-pressure hose repairs and replacements.

The sliding workhead design allows for the assembly of hoses outside the confines of the support vehicle, effectively overcoming the challenges typically associated with the on-site assembly of rigid large bore multispiral hoses in cramped spaces.

Featuring an easy-to-use direct dial micrometer gauge, the BS32-50HDS enables precise swage diameter settings, ensuring optimal performance with every assembly.

Its ‘snap-in’ detent retained dies, which can extend up to 105mm in length, are perfectly suited for accommodating 6-wire 90-degree elbow hose assemblies. The machine caters to -24 (DN38) 6 wire and -32 (DN51) 4 wire capacities. All dies are interchangeable with the standard workshop BS32-50HDF range and are conveniently provided in a robust steel toolbox alongside the machine.

Additionally, optional cluster quick change tooling is available for enhanced efficiency.

The robustly designed BS20MF Mini offers a powerful yet compact solution, featuring an above-average capacity for equipment within its category.

The BS20MF Mini accommodates multispiral hose assemblies from -04 (DN6) to -20 (DN31), including double 90-degree swept fittings, when supplied with seven sets of standard dies. All dies are provided in a specially designed steel toolbox alongside the machine.

This capacity can be significantly expanded to include –24 (DN38) and –32 (DN51) wire braid hose assemblies, complete with 90-degree swept fittings at one end, simply by adding two extra die sets. This capability and performance are likely unmatched in its class.

The ‘snap in’ dies and cluster quick-change dies are manufactured to the same high standards as those used in the larger BS24-40 and BS32-50 series machines. Additionally, a diverse selection of one-piece type flared and special-purpose dies is available.

Setting and adjustment are incredibly straightforward. The direct micrometer gauge enables rapid swage size calibration for the double-acting return workhead. The push-button control circuit features an automatic ‘stop at size’ function at the designated size, along with a ‘set size reached’ indicator light.

Optional cluster quick-change tooling is available, as well as our advanced digital control unit.

The well-established BS20F machines, in their various forms, are perfect for a diverse array of hydraulic hose assembly applications, catering to everything from distributor use to heavy-duty batch production and high-volume special-purpose products.

Every machine features a direct-reading micrometer-type gauge with an ‘auto-stop’ function at the desired size. The standard ‘snap-in’ dies offer over 30mm clearance when the machine head is fully open, granting easy access for most bent stem and manipulated fittings. Additionally, a broad selection of flared one-piece dies and other specialised dies is available, including bolt-in dies specifically designed for high-speed production machines. All dies are supplied in a purpose-built steel toolbox alongside the machine.

For added convenience, optional Cluster quick-change tooling is available, as well as our advanced Digital control unit.

The robustly designed BS32MF Mini boasts an impressive power-to-size ratio, packed into a compact form with a larger-than-average capacity for its category.

The BS32MF Mini accommodates multispiral hose assemblies ranging from -04 (DN6) to -32 (DN51), including double 90-degree sweeps, thanks to the provision of 9 sets of standard dies. All dies are supplied in a purpose-built steel toolbox accompanying the machine.

The ‘snap-in’ dies and cluster quick change dies for the BS32MF Mini are crafted to the same rigorous standards as those used in the larger BS32-50 series machines. Additionally, a comprehensive range of one-piece flared and special-purpose dies is available.

Setting and adjusting the machine is straightforward. The integrated micrometer gauge facilitates rapid swage size setting for the double-acting return workhead. The push-button control circuit features an automatic ‘stop at size’ function, stopping at the designated size, along with a ‘set size reached’ indicator light.

Optional cluster quick change tooling is available, in addition to our advanced digital control unit.

The BS32F series machines, in their various configurations, bear a resemblance to the BS20, yet boast the significant advantage of accommodating a full -32 (DN51) 4SH capacity. They are perfect for an extensive array of hydraulic hose assembly applications, catering to everything from distributor use to heavy-duty batch production and high-volume specialist products.

The BS32F can assemble up to -32 (DN51) 4SP twin 90-degree fittings. Whether you require standard foot pedal control with semi-automated preset cycles or oil-cooled fully automated machines, we can accommodate almost any product type. If your company has a unique product assembly challenge, look no further. With over 25 years of experience in addressing complex special-purpose machine issues, Banner may already have a tailored solution for your needs.

Key features include a direct reading micrometer gauge with ‘auto stop’ function, ensuring precision at size. The standard ‘snap in’ dies provide over 30mm of clearance when the machine head is fully open, granting easy access for most bent stem and manipulated fittings. Additionally, a wide selection of flared one-piece and other special-purpose dies is available, including bolt-in dies specifically designed for high-speed production machines. All dies are supplied in a purpose-built steel toolbox that comes with the machine.

Optional cluster quick-change tooling is available, along with our advanced digital control unit.

The BS20NCF Nut Crimper is designed to attach nuts ranging from -03 (DN5) to -32 (DN51) BSP nuts, as well as to pre-assemble one-piece fittings within this size spectrum.

This versatile crimper is also capable of high-speed assembly for small bore 1 and 2 wire hydraulic hoses up to -08 (DN12).

Included with the BS20NCF machine are adjustable location stops, a comprehensive set of 10 dies, foot pedal control, and automatic retraction as standard features. All dies are conveniently housed in a specially designed steel toolbox that accompanies the machine.

An optional semi-automatic one-touch foot control and an integral oil cooler can also be procured for enhanced functionality.

Furthermore, optional Cluster quick change tooling is available for improved efficiency and ease of use.

The BS32-50F-IND is an exceptionally high-performance swaging press designed for maintenance and distributor applications where large bore 6-wire hoses are regularly assembled.

This machine has been engineered for industrial hoses ranging from 84mm to 200mm, complete with a crimp length of 180mm. You can utilise attachment die holders that allow for cluster quick changes, enabling you to transition from 6mm to 77mm as needed.

The ‘snap-in’ detent retained dies, measuring up to 105mm in length, effortlessly accommodate 6-wire twin elbow hose assemblies up to the –32 (DN51) capacity of the machine.

The BS32-50F-IND features foot pedal control for hands-free operation both prior to and during hose assembly. Once the pre-set size is reached, the adjustable automatic retract system returns the dies to a predefined position, promoting efficient production for large batches. Cluster quick change die tooling is available as an option, and all dies are supplied in a dedicated steel tool box with the machine.

Additional options include attachment die holders and an electric controller. A vast selection of standard, flared one-piece, and other special-purpose dies are also available to meet your specific needs.

Optional cluster quick change tooling is provided, along with our advanced digital control unit for enhanced precision.

Introducing the new digital electric control unit designed for the Banner swaging machines. This innovative unit is incredibly user-friendly, making it simple to set and operate.    

The control unit can be configured for a single crimp size and will consistently replicate that size until you decide to change the settings. Built to exceptional standards, this unit combines reliability with ease of use. It can be fitted as an optional extra to all our BS20 and BS32 range of machines. There’s no need to manually add dimensions when setting the machine; simply dial in the finished size when using the datam die.    

Accelerate Your Die Changes – A Fresh Solution to an Age-Old Challenge

The innovative Banner Quick Change Cluster System enables the entire die set to be effortlessly and safely removed and replaced in just seconds.