CERTUSS UK Ltd

Steam on demand in under 5 minutes

The UMX is an innovative system designed specifically for use with natural gas, LPG, or a combination of both fuels. Within just 3 to 5 minutes of starting up, it achieves full operating capability, delivering smooth and continuous modulation from 20% to 100%. With ultra-low NOx emissions, exceptional energy efficiency, and user-friendly controls, the UMX sets a new benchmark for performance in its category.

• Smooth output modulation ranging from 20% to 100%
• Compatible with natural gas, LPG, or dual-fuel applications
• NOx emissions well below regulatory standards
• Integrated components: water pump, gas filter, hot water filter, slide valve, and steam dryer
• Smart One View Control for real-time remote monitoring
• Service-friendly design featuring an integrated crane, maintenance ladder, and optimised access points

Universal TC Steam Generator

Gas / Oil fired

The CERTUSS Universal TC Model Generator offers five fuel options: Natural Gas, Light Oil Fuel, LPG, Bio-Fuel, and Dual Fuel (combi-fired).

Steam output ranges from 500 kg/h (328 kW) to 2,000 kg/h (1,320 kW), with a total of ten output capacities available across four construction groups, all providing pressure ranges from 5.5 bar G to 29 bar G.

Featuring a two-stage burner operation with full modulation (50% to 100%) in the second stage, the CERTUSS Universal TC Model Generator produces steam in under five minutes, efficiently handling both constant and fluctuating steam demands. Its lightweight, compact design makes it suitable for installation on a mezzanine floor, freeing up valuable floor space below for alternative uses across all steam industry sectors.

Equipped with a touchscreen control facility, data from the CERTUSS Universal TC Model Generator can be seamlessly integrated with your site BMS via compatible systems such as Profibus, CAN bus, Modbus, or BACnet. With a standard thermal efficiency exceeding 93%, the CERTUSS Universal TC Model Generator is a leading choice compared to other industrial steam boilers and generators currently available on the market.

All CERTUSS Universal TC Model Generators come with a fully automatic stop/start/blow-down facility, and multiple units can be configured to meet higher or flexible demand requirements. This generator can be installed within production facilities, and all CERTUSS Steam Generators are manufactured in accordance with the current PED 2014/68/EU standards.

The CERTUSS Junior TC Model is a small steam generator version of the Universal TC Model, offering steam volumes ranging from 80 kg/h (53 kW) to 400 kg/h (262 kW) with a total of 8 output capacities over 3 construction groups.

Operating pressures available are between 5.5 bar G and 29 bar G. The CERTUSS Junior TC Model version offers a variation of gas fired burner options from Natural Gas fired to LPG fired and Light Oil Fired.

The burner facility is single stage. With a standard thermal efficiency of > 93 % the CERTUSS Junior TC Model steam generator offers a more efficient option than comparative small steam boilers available on the market. With no thermal insulation or fire brick used within the manufacturing construction of the CERTUSS Junior TC Model generator, customers are assured of the highest eco-friendly equipment available.

A small compact and lightweight generator offering a high level of efficiency is a perfect fit for any small size steam industry user. The CERTUSS Junior TC Model generator is manufactured with a Touch Screen control facility, where data can be easily forwarded to site BMS via a compatible Profibus / CAN bus, Modbus, BACnet or similar system.

Full automatic stop / start / blow-down facility is available with all CERTUSS Junior TC Model generators. Multiple units are available to meet higher or flexible demand requirements. The CERTUSS Junior TC Model generator can be installed within production facilities. All CERTUSS Steam Generators are manufactured to current PED 2014/68/EU standards.

Electric Steam Generator E10MX – E320MX

A New Generation of Electric Steam Boilers

• Steam output ranging from 10 to 320 kg/h, fully adjustable to meet your needs
• Achieves full steam output within just 3-5 minutes after system start-up
• Designed for longevity with exceptional durability
• Fully automated operation for up to 72 hours
• Remote maintenance capability ensures high process reliability

Our Electric Steam Boiler is designed for seamless installation within production facilities. We provide a comprehensive rear package assembly, which comes complete with a water softener and blowdown vessel, all of which are pre-piped, pre-wired, and factory tested before being dispatched to your site. Additionally, we offer an output limitation feature tailored to your specific volume capacity requirements.

Maintenance of the unit is straightforward, thanks to easy access to all primary components including the stainless steel feed water tank, feed water pump, steam chamber, and control panel, all accessible through the front enclosure doors.

CERTUSS Steam Generators are designed with a single steam output range that varies from 8 kg/h (6 kW) to 2,000 kg/h (1,312 kW). Steam supply requirements can differ significantly, depending on your steam demand and operating hours. In some cases, your steam supply needs may necessitate continuous operation, such as a 24/7 schedule, to fulfil production or processing requirements.

Alternatively, you may experience fluctuating high and low steam demand. Whatever your specific needs may be, CERTUSS can provide a variety of solutions, including the implementation of a CERTUSS multiple plant system, capable of accommodating capacities of up to 16,000 kg/h.

The CERTUSS steam boilers feature a built-in Economiser, achieving an impressive efficiency rating of 98%. This advanced technology ensures optimal performance and energy savings, making it a smart choice for any industrial application.

CERTUSS provides feed water tanks in five sizes designed for the unpressurised operation of CERTUSS steam generators.

The CERTUSS desalination heat exchangers with buffer storage are exclusively designed for use in CERTUSS steam plants.

ERTUSS UK has selected Catalyst Water as its approved water treatment provider.

An innovative solution designed to enhance energy efficiency during the operation of the oil- or gas-fired CERTUSS Steam Generators from the Junior 80 – 400 series and the Universal 500 – 600 series.

An innovative solution designed to enhance energy efficiency during the operation of the oil or gas-heated CERTUSS Steam Generators within the Universal 700 – 1800 series.

If your steam capacity or load requirements surpass the output of a single generator, CERTUSS can accommodate your needs with a CERTUSS Multiple Plant Solution. We offer a range of options tailored to meet your steam demand requirements effectively.

Whether you require a straightforward duty-standby facility or a versatile cascade system for more intricate and fluctuating load requirements, CERTUSS has you covered. By connecting the generators to the CERTUSS Skid Mounted Package Plant Module, we can deliver steam capacities of up to 16,000 kg/h.

Designed with all necessary ancillary components to create a comprehensive steam boiler plant system, the CERTUSS Skid Mounted Package Plant Module (CPA) is compact, lightweight, and effortlessly manoeuvrable into place. All parts are pre-piped, pre-wired, and interconnected with the Generators, ensuring a seamless setup.

Before dispatching to your site, we conduct a thorough factory test of the equipment. Once the equipment is positioned at your location, only site service connections are required before proceeding with commissioning.

This specialised container has been meticulously designed and constructed for use in potentially explosive environments within a refinery. The ventilation system has also been custom-developed and manufactured to meet specific safety standards.

CERTUSS steam systems are inherently space-saving. However, container plants offer customers even greater flexibility regarding location and installation.

These steam systems can be supplied to the customer fully piped, wired, insulated, and ready for immediate use. CERTUSS provides tailored container solutions globally.

CERTUSS provides a comprehensive selection of electric steam generators for hire, with capacities ranging from 8kg/h to 160kg/h. All CERTUSS Electric Hire units come fully equipped with a blowdown vessel and a water softener, mounted on a convenient rear skid for easy access and positioning on-site, while ensuring a straightforward plug-and-play connection for site services.

Our electric steam generators are available for hire with a minimum duration of 4 weeks. Whether you're conducting tests or research prior to purchasing equipment, or you need a temporary solution to bridge a gap in production, we're here to help. If you have a hiring requirement, please do not hesitate to contact us. Our dedicated sales team will be pleased to provide you with expert advice and options tailored to your needs.

CERTUSS constantly endeavours to achieve the highest standards of efficiency for our vertical Steam Generator. With the patented triple construction design from CERTUSS, a forced air flow facility is introduced while the main burner is in operation.

The fan-driven air circulates around the outer casing, creating a natural layer of air insulation that keeps heat around the coil chamber. It is then directed into the inner casing and up to the burner mixer chamber in the form of pre-heated combustion air, before any waste gases are finally expelled through the chimney outlet to the atmosphere.

This process contributes to achieving our impressive thermal efficiency level of over 93% as a standard.

By incorporating an optional CERTUSS flue gas economiser into the CERTUSS Steam Generator, an additional 5% can be gained, raising the total thermal efficiency to over 98%.

When you combine the high thermal efficiency offered by the CERTUSS Steam Generator with its ability to produce steam in just 5 minutes, we are confident you will agree that CERTUSS Vertical Steam Generators provide world-leading levels of optimum efficiency.

CERTUSS offers a comprehensive range of water treatment equipment to ensure that high-quality feed water is consistently achieved. Whether you require a base exchange water softening plant, reverse osmosis (R.O.) water facility, demineralised water supply, or deionised water supply, CERTUSS can fulfil your specific needs.

Our extensive selection of feed water treatment equipment also includes chemical dosing systems (available in both liquid and powder forms), water monitoring facilities, water sample coolers, and much more.

For information on the most suitable feed water solution for your requirements, please do not hesitate to contact our Sales Team.

In addition to supplying feed water equipment, CERTUSS UK Ltd also collaborates with our recommended water treatment specialist – Catalyst Water. With many years of experience, exceptional skills, and expertise in the field, Catalyst Water will partner with you to maintain your water quality at an optimal level.

Catalyst Water provides cutting-edge electronic monitoring equipment for your dosing systems, equipped with an advanced internet-based reporting facility. This allows for offsite monitoring of your water quality, providing comprehensive support to complement your on-site testing procedures.

All CERTUSS Steam Boiler plants must comply with regulatory standards such as PED or ASME, which mandates the installation of a blow-down vessel. The blow-down vessel is essential for safely managing the blow-down sequence—essentially the de-sludging of the steam chamber or coil—at the end of the working day. Typically, it is advised to conduct a blow-down sequence after a maximum of 12 hours of operation. This process collects the water and sludge displaced from the steam generator in the blow-down vessel, which is then safely directed to the drain after being depressurised and cooled.

However, when executing a blow-down sequence with a CERTUSS Generator, the volume of water and sludge displaced under pressure from the Steam Generator to the blow-down vessel is relatively minimal when assessed against a PED regulatory chart. According to PED regulations, the displacement volume from the CERTUSS Generator does not necessitate a standard blow-down vessel (EN2871 CAT 3 standard), which is typically required for conventional steam boilers that discharge a larger volume of water and sludge under pressure.

Consequently, under PED regulations, the CERTUSS Generator only requires a suitable CE Marked displacement vessel, accompanied by an identification plate for insurance purposes.

Alongside the CERTUSS blow-down vessel, we also provide a blow-down vessel cooling water system, ensuring that all discharged water meets local water authority regulations before entering the drain.

Furthermore, regarding the term "blow-down", it refers not only to the collection process but also to the operational sequence. While the standard operation is conducted manually, CERTUSS offers an automatic stop-start blow-down system. This innovative feature allows you to programme the operational timings for starting and stopping the generator in accordance with production needs, before initiating the blow-down sequence automatically.

Introducing the latest innovative control system for your CERTUSS Generator, now equipped with a convenient remote control feature. The manual touch control facility ensures an effortless start and stop function via the 175 mm graphic Touch Control screen located on the front of the Generator. Operating, fault, and service instruction messages are clearly displayed on the Touch Control screen for ease of use.

A variety of world languages are available for selection on the screen, accommodating diverse user needs.

For enhanced efficiency, consider the CERTUSS optional "Thermotimat" automatic control facility. This feature allows you to set the Generator's start, stop, and blow-down functions according to your specific production or operational requirements.

As part of our ancillary supply for CERTUSS Steam Generators, we provide a premium Stainless Steel Feed Water Tank (hot-well).

The Stainless Steel Feed Water Tank (hot-well) serves as the central hub for collecting fresh make-up water—whether softened, reverse osmosis (R.O.), de-mineralised, or de-ionised. It also facilitates the introduction of chemical dosing before delivering boiler water to the Steam Generator. Additionally, any condensate return can be seamlessly directed back into the feed water tank.

This tank is also where boiler water samples are collected and monitored. The temperature of the water in the feed water tank is maintained at approximately 95°C, utilising a CERTUSS steam injection system. Water levels within the tank are accurately controlled by a CERTUSS electronic level float gauge.

To enhance thermal efficiency and reduce heat loss, we provide comprehensive insulation for the feed water tank.

At CERTUSS UK Ltd, we provide reliable steam solutions for the automotive, aviation and shipping industries. Our specialist steam generation systems are designed to meet the demanding requirements of these sectors, supporting efficient operations, cleaning, maintenance and a wide range of industrial applications. With a focus on quality, performance and dependable technology, we help businesses access efficient steam solutions tailored to their specific needs.

At CERTUSS UK Ltd, we provide dependable steam solutions for service-based industries, helping businesses meet their operational and processing requirements with efficient, high-quality steam generation technology. Our systems are designed to deliver reliable performance, flexibility and energy efficiency, supporting a wide range of commercial and industrial applications while helping customers maintain smooth and productive operations.

At CERTUSS UK Ltd, we provide reliable steam solutions for the brewing and distilling industries, supporting the precise heating and processing requirements of breweries and distilleries. Our efficient steam generation systems are designed to deliver consistent performance and dependable operation, helping businesses maintain production efficiency and product quality across a wide range of brewing and distilling processes.

At CERTUSS UK Ltd, our Case Studies demonstrate how our specialist steam solutions support the textile industry with reliable and efficient steam generation. Our technology can help textile manufacturers meet demanding production requirements, providing consistent steam for processes such as fabric treatment, finishing, drying and pressing. We work closely with customers to deliver dependable solutions tailored to their individual operational needs.