1246B Fully Automatic Box Production Line – 1 Wrapper
This machine is designed to automatically apply adhesive to cover sheets, which are transported on a vacuum belt to the rigid box application robot. It features automatic inline corner taping, folding the four sides of grooved or die-cut boards to form the box. Once folded, tape is applied to all four corners simultaneously, and the box blank is transferred to the robot’s hopper. The robot then accurately places the box onto the glued sheet with a precision of ±0.1 mm.
The gluing unit includes a high-capacity hopper with a no-sheet detector, hot animal glue, precision rollers, and a circulating pump with viscosity control. After placement, the conveyor moves the box to the pressing station to ensure full contact with the base before entering the box wrapper. The wrapper then automatically takes the box and cover sheet into the forming station, wrapping the cover material around the box to produce a high-quality finished product, which exits via a short conveyor.
Other Products and Services from Perfect Solutions Group UK Ltd
STS – Sheet-To-Sheet Digital Laser Finishing
The SmartFinish STS laser processing system is designed for exceptional precision in through-cutting, kiss-cutting, and perforating full-sheet materials. Transform traditional print finishing with this advanced solution that integrates laser cutting, scoring, and perforating capabilities with instant job changeover technology—eliminating the need for costly mechanical dies and lengthy setup times. Easily produce affordable single-run samples or prototypes, or efficiently handle short runs of complex designs on paper, paperboard, plastics, and acrylics at outstanding production speeds.
Equipped with single or dual camera systems and patented material handling technology, the SmartFinish STS ensures precise cut-to-part registration and seamless transfer of finished components. It can be integrated with most commercial and packaging printers to deliver a fully digital, inline workflow from start to finish. A range of optional enhancements is available to expand functionality and maximise your equipment investment.
F7 Digital Box Wrapper
This electro-pneumatic box wrapping machine represents the most innovative choice for finishing of high-quality boxes for small and medium runs. The pre-formed box with the glued sheet has to be placed manually by the operator on to the suction head with the tool/mould already in place. A tool/mould is required for every box size, one for the lid and one for the base. The operator then presses 2 push buttons to operate the wrapping process. The vacuum operated system keeps the product in position throughout the complete folding and pressing cycle. When folding is completed, the suction head releases the finished box ready for manual removal or alternatively ejected onto conveyor belt etc. Material must have hot animal glue application or cold vegan glue heated to 30 degrees to ensure efficient, clean production. This model is set automatically using the touch screen simply by inputting the box parameters and the machine will adjust itself. It also has a facility to save jobs/settings for repeat orders.
Speed, pressure and dwell time are all adjustable to suit a wide range of materials ensuring a quality finish.
CT60 Round Corner Cutting System
This machine is designed to round-cut the corners of soft cover books, card books, and book blocks prior to casing-in. It can function as a stand-alone unit or be integrated in-line with existing binding and trimming systems.
Perfect Solutions Group UK Ltd
First Floor, 2 The Giles Centre, Alvescot Road, Carterton, Oxfordshire, OX18 3DH, United Kingdom
We are a small family business who's ethics are to find the right solution for our customers to improve their production for books, luxury packaging, print finishing & sortation or to improve their indoor environment with our active air purification, ventilation, destratification & radon mitigation