HpE Process Ltd

Food producers and various industries are consistently challenged to deliver top-quality yet affordable products to retailers promptly, all while adhering to the highest hygiene standards to safeguard consumer health and safety. Two of the most significant obstacles they encounter are waste and production loss. For over 30 years, HpE Process has been a trusted partner and innovative solution provider for High Street brands. We specialise in helping manufacturers reduce waste and enhance reliability, ultimately boosting productivity through custom-designed hygienic pump systems tailored to our customers' specific needs. Our comprehensive service includes personnel training, ensuring a complete design, production, installation, maintenance, and operation process for hygienic pump systems that maximises economic benefits. In an industry that is constantly under scrutiny, HpE Process stands out for delivering hygienic pump solutions with rapid returns on investment, often within just a year, ensuring that these systems are commercially viable and effective for our clients.

Introducing the Versaline Flow Meter, meticulously engineered for hygienic environments, making it the perfect choice for the Brewing, Food Processing, and Pharmaceutical industries. This advanced flow meter is supplied with hygienic Tri-Clamp and RJT connections, ensuring a secure and reliable fit. Every wetted component is precision machined from solid stainless steel, eliminating the need for castings and guaranteeing exceptional longevity, even in demanding applications. Typical liquid food installations for the Versaline Flow Meter include: - Syrups - Waters - Oils - Food Products - Vinegars Choose the Versaline Flow Meter for unrivalled efficiency and reliability in your hygienic processes.

Food and drink manufacturers face constant pressure to minimise costs while adhering to a multitude of regulations. Many small to medium-sized food manufacturers lack the resources that larger global companies in the sector possess. The food manufacturing process remains labour-intensive for numerous businesses, and with increasing restrictions on access to affordable migrant labour, there is a growing necessity for cost-effective equipment that delivers tangible savings in food production. With over 30 years of experience supplying hygienic fluid handling components to the industry, we have a deep understanding of the process industry and its specific requirements. Our highly experienced team is adept at interpreting customer needs, ensuring we provide equipment that perfectly fits their manufacturing processes. Renowned in the industry for our comprehensive range of hygienic valves, tubes, fittings, pumps, manways, and tank equipment, we offer genuine cost-effective and practical solutions. We understand the challenges our customers face in meeting processing standards and achieving sustainable production. Recently, we have launched our ‘Integrated Solutions’—a selection of modular plug-and-play packages designed for customers to seamlessly incorporate into their factory processes. By choosing our products, you can streamline your operations and enhance your efficiency, all while maintaining compliance with industry standards.

At our company, we recognise that hygiene is vital in the food processing industry. Inadequate cleaning can result in production downtime, compromised product quality, or contamination, which may ultimately lead to costly product recalls. That's why we prioritise making Cleaning-In-Place (CIP) systems straightforward, efficient, and adaptable for businesses of all sizes. We proudly offer both manual and automatic CIP Skid Systems to meet your specific needs. A standard CIP system includes an installation tank, CIP send tank, CIP return pump, dosing pump, heating coil, butterfly valves (available in manual or automatic options), and a user-friendly control panel. Optimise your cleaning processes and ensure compliance with the highest hygiene standards while enhancing productivity and safeguarding your product integrity. Choose our CIP Skid Systems for reliable and effective cleaning solutions tailored for the food processing sector.

Explore our selection of compact electrical pasteurisers, expertly designed for the thermal treatment of milk and its derivatives, soft drinks, and juices. These innovative machines effectively eliminate pathogenic microorganisms by applying high temperatures over a brief period. Ideal for both small-scale and commercial operations, our pasteurisers ensure the safety and quality of your beverages. Invest in our reliable pasteurisation solutions for enhanced food safety and superior product preservation.

At the conclusion of each production cycle, pipework often retains residual volumes of manufactured product, leading to significant wastage and necessitating lengthy, expensive, and inefficient cleaning processes. Pigging technology effectively recovers these underestimated volumes, allowing them to be sold instead of discarded. Benefits of our pigging systems include: - Rapid return on investment - Significant reduction in effluent volumes - Increased productivity - Shortened cleaning cycle times - Enhanced traceability Our systems ensure the perfect recovery of residual fluids, including liquids, viscous substances, and fluids marked for tracking. We offer bespoke equipment and constructions tailored to the customer's specific needs, ranging from DN 12 to DN 300. Our solutions are designed to be hygienic, easy to clean in-place (CIP), sterilise in-place (SIP), with low energy requirements and minimal maintenance and operational costs. Additionally, we provide fully engineered systems, which include: - Comprehensive functional analysis - Detailed pipework specification drafting - Commissioning and user training Choose our pigging technology for an efficient, cost-effective solution to your production challenges.

**HpE Process: Your Trusted Supplier for High-Quality Hygienic Tubes and Fittings** At HpE Process, we pride ourselves on being the most knowledgeable supplier in the industry, providing the perfect product tailored to your specific processes. With over 25 years of experience, we have been a leading stockholder of stainless steel hygienic tubes and fittings. Throughout this time, we have consistently upheld rigorous standards, ensuring our products meet or exceed both national and international regulations. Our offerings feature premium materials, crafted using state-of-the-art technology and certified manufacturing processes. The tubing we supply is genuine process tube – not merely exhaust or architectural grade that has been polished for appearance. HpE Process delivers unparalleled advice and high-quality products across diverse sectors, including household, food, and personal care. Our solutions empower manufacturers to implement efficient systems that ensure uninterrupted production. By reducing downtime and minimising waste, our clients see a swift return on investment, achieving commercially viable outcomes in less time than anticipated. Choose HpE Process for your hygienic tube and fitting needs, and experience the difference in quality and service.

We offer a comprehensive range of hygienic valves, including butterfly valves, actuators, control heads, shutter valves, and much more. Different applications require tailored solutions. For instance, while products containing large solids cannot pass through butterfly valves, ball valves, although versatile, cannot provide the same level of hygiene or cleanability without disassembly. Our valves ensure a consistent flow of any product throughout the production process, facilitating significant cost savings by minimising downtime during line cleaning. In addition to our hygienic valves, we provide aseptic sampling valves, tank outlet valves, and industrial valves, such as ball valves, gate valves, check valves, and additional options. We collaborate with leading partners like Evoguard, who utilise high-grade, innovative technology to ensure optimal conditions for the highest quality outcomes. We also offer a range of spare parts and fittings for valves, including actuators, control heads, seals, and more. Enhance your production efficiency and product integrity with our specialised valve solutions.

HpE Process Ltd is proud to hold the largest stock of manways and access lids in the UK. What sets HpE apart from the competition is our unrivalled combination of over 150 years of collective technical expertise and the widest range of products available from any supplier. We don't just provide manways and access doors; we deliver comprehensive solutions tailored to your needs. In addition to manways, tanks and vessels require various ancillary equipment, including product inlet and outlet valves, sampling valves, pressure/vacuum relief valves, sight glasses (with or without lighting), mixers/agitators, and cleaning equipment. Once again, we offer the most extensive selection of tank-specific products from any single source in the UK. The rising popularity of regional and craft ales has created an increased demand for tanks and associated equipment. As a leading name in the industry, we offer over 500 tank components, including static and rotary spray balls, sight glasses, mixers, and tank outlet valves. With our in-depth understanding of selecting the right parts for each job, our customers can expect exceptional support and the best solutions for their requirements. For top-quality solutions in manways, access lids, and tank components, trust HpE Process Ltd—your partner in excellence.

To enhance our range of high-quality process equipment, we are now proud to offer hygienic mixers specifically designed for the Food, Chemical, Cosmetics, and Pharmaceutical Industries. We are committed to providing the industry with exceptional products and, to achieve this, we actively collaborate with reliable and established partners. Our partnerships with trusted manufacturers enable us to deliver bespoke solutions through Computational Fluid Dynamics (CFD), innovative mixing calculation tools, and extensive experience. This approach ensures that we can effectively meet the unique requirements of our customers, whether they are looking for new equipment or upgrading their existing systems, all while delivering outstanding customer service. Discover the difference with our hygienic mixers, tailored to elevate your production processes.

**HpE KPA Centrifugal Pump** The HpE KPA Centrifugal Pump is an essential component for any liquid processing industry, serving as its backbone. Specifically designed for the food, beverage, and pharmaceutical sectors, the KPA range meets stringent hygiene, reliability, and efficiency standards. When it comes to dependable liquid transfer solutions, the HpE KPA Centrifugal Pump stands out as the premier choice for businesses seeking top-notch performance and compliance with industry regulations.

**Explore Our Range of Diaphragm Pumps** 

Flotronic is a world leading manufacturer of air-operated Double Diaphragm Pumps and inventor of the revolutionary ‘one-nut’ design – a concept which has transformed the way they are being used throughout the industry.>The ‘One-nut’ ConceptThe ‘inside out’ concept allows fluid to pass ‘between the diaphragms’, directly through the centre of the pump. Air pressure operates ‘on the outside’. The benefits are:

Longer lasting diaphragms

An optimised stroke length allows use of thicker / stronger PTFE faced diaphragms as standard. One-Piece Nitrile and EPDM diaphragms are also available.

Faster Maintenance 

Fifteen minutes to change diaphragms by the removal of just one nut and without disconnecting the pump from the pipework.

Lower cost spares

Less than half the quantity of spare parts than any equivalent pump and interchangeability of most air system parts between the different pump styles in our range.

**HpE Unibloc Gear Pumps – Efficient and Cost-Effective Solutions for OEMs** The HpE Unibloc gear pump is a streamlined and economical alternative to the Unibloc lobe pump, featuring a single seal design that facilitates easy disassembly and cleaning. This robust pump is perfectly suited for Original Equipment Manufacturers (OEMs) looking for an efficient feed pump for low to medium viscosity products. Enhance your operations with the reliability and simplicity of HpE Unibloc gear pumps, designed to meet your industrial needs while optimising performance and reducing maintenance costs.

Introducing our high-performance positive displacement pump, the epitome of smooth operation. Designed for optimal efficiency, this advanced pump features custom rotors that seamlessly transport products from one end to the other, all while maintaining a remarkably quiet performance. When faced with excessive pressure, our robust oversized shafts act as a safeguard, protecting the pump from damage that lesser models may experience. Ideal for a range of applications, this pump promises reliability and durability, making it the ultimate choice for those seeking top-quality performance.

Introducing the Twin Screw Pump – EHEDG compliant and an affordable single pump solution designed to streamline your production process. This versatile pump uniquely combines the functionality of a rotary lobe pump for product transfer and a centrifugal pump for Cleaning-in-Place (CIP) feed or return. Engineered for gentle handling, the Twin Screw Pump minimises shear compared to traditional rotary lobe pumps, making it an ideal choice for the food and beverage industry. Whether you're working with juice concentrate, mayonnaise, butter and spreads, peanut butter, chocolate, fondant cream, soups, sauces, or even biotech cell cultures, pharmaceutical creams, and toothpaste, this pump delivers exceptional performance and reliability. Boost your production efficiency with the Twin Screw Pump – the perfect choice for a wide range of applications in the food, beverage, and pharmaceutical sectors. Optimize your processes while ensuring product integrity and quality with this cost-effective and high-performance pumping solution.

Comprehensive In-House Pump Servicing for Maximum Uptime

At HpE Process, we offer expert in-house pump servicing to keep your production running efficiently and hygienically. Our specialist engineers handle a full range of hygienic pumps, including Centrifugal, Rotary Lobe, Twin Screw, Diaphragm and more.

Each pump undergoes a thorough process. Once received, our technicians disassemble the unit, clean all components, and inspect them for wear or damage. A detailed service report and a competitive quotation are then sent directly to you for approval.

Upon confirmation, the pump is reassembled in our dedicated cleanroom facility to maintain the highest hygienic standards. We perform rigorous static pressure tests, dynamic pressure assessments, and flow testing to ensure full functionality. For added peace of mind, we offer sanitisation either during the rebuild or after final testing—ideal for pumps returning to sensitive food, beverage, or pharmaceutical production environments.

We service all leading pump brands, regardless of origin or application. Whether you need routine maintenance, emergency repair, or full refurbishment, our team delivers precision work and fast turnaround times.

Why Choose HpE Pump Servicing?

• Extended Equipment Life – Prevent wear-related failures and increase operational lifespan.
• Enhanced Hygiene Compliance – Rebuilds in a controlled cleanroom reduce contamination risks.
• Cost Efficiency – Identify and replace only worn parts, avoiding unnecessary replacements.
• Reduced Downtime – Fast, reliable service helps you stay on schedule and avoid costly delays.

Trust HpE Process to keep your pumps—and your production—performing at their best.

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At our fully equipped workshop, we deliver expert welding and fabrication services tailored for the hygienic sectors, including food, beverage, personal care, and household products. Our qualified welders carry out every weld with purging to maintain cleanliness and structural integrity. Each item is then polished to meet exact customer specifications, ensuring a hygienic, high-quality finish.

All fabrication adheres to stringent food-grade standards, following 3-A Sanitary Standards and EHEDG (European Hygienic Engineering and Design Group) guidelines where applicable. With in-house CAD capabilities, we model all custom projects, allowing for clients to review and approve before fabrication begins—ensuring accuracy and efficiency from the outset.

Why Use Professional Welders in the Hygienic Industry?

1. Contamination Prevention – Expert welders create smooth, crevice-free joints that eliminate potential bacterial traps, ensuring equipment remains compliant with hygiene regulations.
2. Improved Durability – Professionally welded components withstand high-pressure cleaning, corrosion, and thermal cycling, extending equipment lifespan.
3. Operational Efficiency – Precision welding reduces maintenance requirements, minimises production downtime, and improves system reliability.

Bespoke Fabrication Solutions for Food & Beverage Production

We specialise in delivering custom-engineered solutions for the food and beverage sector. Our team provides expert guidance and precision-built products that help manufacturers achieve continuous, efficient production with minimal waste. Clients across industries rely on our support to implement hygienic processing systems that deliver commercially viable results.

Reduced downtime, minimal waste, and a faster return on investment are just some of the key benefits we offer. Our end-to-end service includes design, production, installation, personnel training, and ongoing maintenance. Many of our clients bring their own equipment concepts to us, and with our technical know-how, we help optimise their designs for seamless integration and enhanced performance.

Hygienic Valve Servicing for Critical Process Applications. Our Hygienic Valve Service covers the maintenance, repair, and replacement of valves used in industries where hygiene is critical—such as food, beverage, dairy, pharmaceutical, and cosmetics production. These environments demand strict sanitation standards, and valves must perform reliably to protect product integrity and meet regulatory compliance. We service a wide range of hygienic valves, including ball valves, diaphragm valves, butterfly valves, and mixproof valves. These essential components require routine cleaning, inspection, and maintenance to prevent contamination, support efficient cleaning-in-place (CIP), and reduce unplanned downtime.

Five Key Aspects of Our Hygienic Valve Service:

Deep Cleaning and Decontamination. We disassemble each valve and clean it using food-safe solutions that remove product residue, scale, and biofilm—eliminating potential bacterial build-up. Visual and Mechanical Inspection. Our technicians examine every component for wear, damage, corrosion, or misalignment that could affect performance or hygiene standards. Seal and Gasket Replacement We replace all seals, O-rings, and gaskets with certified materials to ensure sterility and extend valve service life. Valve Reconditioning and Lubrication We polish surfaces to restore smooth operation and apply FDA-approved lubricants to critical moving parts. Function Testing and Certification After reassembly, we test each valve for pressure retention, leak integrity, and actuation. You receive a full service report and traceable certification for audits. Whether you need a one-off refurbishment or a scheduled maintenance plan, our hygienic valve service protects your production line and brand. Contact us to book a service or discuss a tailored solution for your facility.

Approved Evoguard Service Partner - We are the Proven Evoguard Service Partner for the UK. Joe Pope has successfully completed all training required as well as already having serviced various sites with Krones fillers. To ensure servicing is carried out quickly and efficiently we keep stock on the seals / seal kits. Should this service be something of interest to you please contact us on 0113 252 6712.

Re-active maintenance = risk of costly downtime

Securing a Planned Preventative Maintenance (PPM) schedule for a process plant is one of the most effective ways to protect asset integrity, minimise downtime, and ensure consistent product quality. While daily operations often take priority, a structured PPM approach enables engineering teams to take control of long-term performance rather than reacting to failures.

1. Improved Equipment Reliability
   A comprehensive PPM ensures that critical components—such as pumps, valves, heat exchangers, and automation systems—are inspected, serviced, and calibrated before issues escalate. This proactive approach reduces unplanned breakdowns and extends the life of essential equipment, allowing plants to operate at optimum performance.
2. Reduced Unplanned Downtime
   Unexpected failures are costly, disruptive, and can significantly impact production. By following a PPM schedule, engineers can plan maintenance windows around operational needs, preventing emergency stoppages. This strategic planning leads to better resource allocation, lower labour costs, and greater operational stability.
3. Enhanced Safety and Compliance
   Routine maintenance ensures equipment remains compliant with industry standards, regulatory requirements, and site safety protocols. PPM helps identify wear, degradation, and potential hazards before they become risks, safeguarding personnel and reducing organisational liability.
4. Optimised Energy and Resource Efficiency
   Well-maintained equipment operates more efficiently, consuming less energy and reducing waste. PPM supports proper lubrication, cleaning, calibration, and part replacement—helping plants minimise product loss, reduce water usage, and maintain stable processes. The result is improved efficiency and lower operating costs.
5. Better Budget Predictability and Asset Planning
   Annual maintenance planning offers clearer visibility of upcoming costs and operational needs. By forecasting maintenance, spare parts, and upgrades, plants can avoid unexpected expenses and improve long-term capital planning.

How HpE Process Can Help

HpE supports engineering teams with tailored maintenance services, technical expertise, and access to industry-leading hygienic processing equipment. From valve and pump servicing to replacement parts, system upgrades, and process optimisation, HpE offers end-to-end support to keep your plant running at peak performance. With deep experience across food, dairy, beverage, and pharmaceutical environments, HpE ensures your PPM strategy is carried out efficiently, safely, and with minimal disruption—helping you maximise uptime and extend the life of your assets.

High quality hygienic levelling feet available.