Company details for:
ERG Plastic Fabrication Ltd
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Products / Services
Plastic Fabrication Technology
Plastic process vessels offer several key advantages over metal alternatives, including lower cost and reduced weight, along with excellent durability and impact strength. They also provide superior resistance to corrosion, chemicals, and abrasion, making them a reliable and long-lasting option in demanding industrial environments.
Industrial Sectors & Applications
ERG Plastic Fabrication serves a wide range of global process industries—including water treatment, food production, pharmaceuticals, agrochemicals, specialty and general chemicals, waste handling, fisheries, ventilation, energy, and metal processing—by supplying an extensive assortment of plastic process equipment. Typical applications include cylindrical, rectangular, and sectional tanks for water and chemicals, fume hoods and chemical scrubbers (including V-tex® units), dosing cabinets, drip trays, bunding, and complete plastic pipework and ducting systems.
Production Facilities
ERG Plastic Fabrication Ltd operates from a 3-acre site in Slinfold, West Sussex, where its facilities can accommodate the manufacture and trial assembly of large plastic vessels up to 4 m in diameter and around 10 m in height, including sectioned designs. Alongside standard fabrication tools, the site features specialist infrared welding equipment for producing high-purity, contamination-free joints in materials such as PolyPro, PVDF, ECTFE and HDPE, ideal for pharmaceutical and food applications. The company’s highly skilled team is led by fabricators with over 20 years’ experience, and all technicians hold relevant safety and industry qualifications, including CSCS certification, confined-space training, 4D water-site work permits, and Category 1 welding accreditation.
Project Management
Process & Engineering Design
On-Site Installation
Reconditioning & Repair Service
Testing
Trial Assembly for Sectional Vessels
Emergency Call-Out
Quality Control
ERG Plastic Fabrication is accredited to ISO 9001 and ISO 14001, ensuring strict control of design, production, quality assurance and management processes. Every product undergoes thorough inspection and testing to meet client specifications, and all ductwork is built to DW 154 standards. The company’s testing capabilities include spark testing of welds to detect leaks with high accuracy, hydrostatic testing to confirm structural integrity after installation, and pressure testing of GRP vessels and pipework up to 6 bar to certify compliance with required design standards.
About us
At ERG Plastic Fabrication Ltd, we specialise in custom fabricating high-quality bespoke pipework, tanks, chemical scrubbers, sectional vessels, filters, tank bunding, and pressure pipes, along with other related products.
With more than 40 years of experience, we provide engineering solutions to the energy generation, metal processing, waste handling, and chemical industries, among others. We are confident in our ability to meet your needs with high-quality products at competitive prices.
Formerly known as The Ultimate Filter Company and more recently as BHP Plastics, ERG Plastic Fabrication Ltd is now owned by ERG Process Technologies Ltd.
Our Services Include:
Project Management
We collaborate with you to schedule fabrication according to your timetable, incorporating all necessary milestones for inspection, testing, trial assembly, shipment, and installation into the project plan.
Process & Engineering Design
Our sister company, ERG (Air Pollution Control), boasts over 30 years of expertise in process and engineering design, specialising in odour and air pollution control applications. By commissioning ERG for design and ERG Plastic Fabrication for fabrication, clients benefit from a seamless end-to-end process managed within one group.
On-Site Installation
If needed, ERG Plastic Fabrication can oversee the on-site assembly and installation of your ducting and vessels. Additionally, we can assist with the on-site disassembly and removal of obsolete equipment.
Reconditioning & Repair Service
Although plastic vessels generally outlast their metal counterparts, reconditioning may be necessary to restore them to optimal condition or to repair stress cracking.
Testing
We utilise a comprehensive array of testing equipment to ensure the highest standards of quality control.
… And more.
We fabricate from a variety of common plastics and composites, including PVC, UPVC, PPVC, PP, HDPE, and GRP. Our team also has expertise in specialist materials like ECTFE, PVDF, ABS, Polycarbonate, and CPVC, ensuring we can meet your specific requirements with our experienced and certified staff.
We fabricate a wide range of vessels, including carbon filters, biofilters, wet scrubbers, chemical tanks, silos, and various plastic and glass fibre reinforced tank piping and ducting. We also handle custom commissions for unique, bespoke items tailored to your needs.
Our products are designed to be lightweight for easy transport and installation, made primarily from plastic materials that offer excellent corrosion resistance and require minimal maintenance.
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