FS Fabrication

With decades of expertise in heavy manufacturing, FS Fabrication specialises in designing and producing bespoke solutions for a diverse range of applications. Our skilled engineers collaborate under one roof, ensuring we can provide everything you need with consistent quality and prompt service. 

Contact our sales team today to discuss your project and discover how we can assist you.

FS Fabrication offers comprehensive heavy industrial manufacturing solutions customised to meet the specific needs of each customer and application. With extensive experience in metal fabrication, vibrating equipment, and bespoke engineering, we assist businesses that require dependable manufacturing, practical design, and robust equipment built to withstand challenging industrial environments.

Our team operates across a broad spectrum of heavy manufacturing requirements, encompassing custom metal fabrication and structural work, as well as specialised vibrating equipment such as spiral elevators, vibrating feeders, vibrating screens, vibrating sieves, vibrating tube feeders, and various process handling systems.

Each project is approached with meticulous attention to performance, durability, and suitability for its intended application.

At FS Fabrication, we recognise that every production process is unique. Therefore, we collaborate closely with our customers to provide solutions that align with their product specifications, throughput, layout, and operating conditions. Whether you require a one-off fabrication project, a bespoke machine, or comprehensive support for a larger industrial system, our objective is to deliver quality workmanship and reliable results from a single source.

Our aim is to streamline heavy industrial manufacturing, making it easier, more efficient, and more reliable for our clients. From design and fabrication to the final product, FS Fabrication is dedicated to providing practical engineering solutions backed by our experience, exceptional service, and attention to detail. Contact our team today to discuss your project and discover the ideal solution for your business.

Zilli Group is a UK-based company, dedicated to designing, engineering, and manufacturing all our products right here in the United Kingdom. We pride ourselves on delivering high-quality equipment and fabrication solutions locally, which allows us to maintain strict control over quality, performance, and meticulous attention to detail at every stage of the process.

Utilising advanced 3D and 2D CAD software, we design equipment that is compact, efficient, and practical for contemporary industrial settings. This innovative technology enables us to develop solutions that optimise available space, enhance material flow, and facilitate seamless integration into existing production lines. By focusing on efficient design, we empower our customers to minimise wasted space, reduce energy consumption, and boost overall production performance.

Our engineering philosophy centres around understanding the specific needs of each client, allowing us to create equipment that is perfectly suited for the application, product, and working environment. Whether your needs include vibrating equipment, spiral elevators, conveyors, or custom heavy manufacturing solutions, Zilli Group combines UK design and manufacturing expertise with practical engineering know-how to deliver dependable systems engineered for long-term industrial use.

FS Fabrication specialises in delivering intricate fabrication projects for clients who need more than just standard manufacturing services. We focus on bespoke industrial fabrications that require meticulous planning, a strong technical foundation, and exceptional craftsmanship. Whether you need heavy steel structures, specialised machinery frames, custom-built process equipment, or unique engineered solutions, we offer effective fabrication support for even the most challenging projects.

Our extensive experience spans a variety of industries and applications, including heavy manufacturing, materials handling, vibrating equipment, structural fabrication, and specialist process systems. We recognise that complex fabrication projects often involve unique dimensions, demanding operational conditions, and detailed design specifications. Therefore, we collaborate closely with our clients to ensure that every project is tailored to meet specific application, environmental, and performance requirements.

Utilising advanced 3D and 2D CAD software, we are able to create efficient, precise, and space-efficient solutions before production commences. This approach enhances build quality, minimises errors, and ensures that the completed fabrication integrates seamlessly within the customer’s operational or site layout. Our team is adept at manufacturing in mild steel, stainless steel, and aluminium, catering to the technical and environmental needs of each project.

At FS Fabrication, we prioritise strength, reliability, and meticulous attention to detail at every stage of the manufacturing process. Whether your requirement is for a custom machine structure, a heavy-duty support frame, specialised conveying equipment, or bespoke fabrications designed for rigorous industrial use, we are dedicated to providing robust solutions that deliver consistent performance.

Contact FS Fabrication today to discuss your complex fabrication project and discover the ideal engineering solution for your needs.

FS Fabrication specialises in the design and manufacture of vibrating equipment, proudly based in the UK, catering to a wide array of industrial applications. We provide robust, efficient, and practical solutions for customers requiring dependable equipment for conveying, screening, feeding, elevating, compaction, and material handling. By maintaining our design and manufacturing processes within the United Kingdom, we ensure stringent quality control, accuracy, and exceptional build standards throughout every stage.

Our vibrating equipment is customised to meet the specific needs of each application. We recognise that various industries necessitate distinct solutions, which is why we collaborate closely with our customers to devise equipment tailored to their product, throughput, layout, and operational environment. Whether your requirement is for a vibrating feeder, vibrating screen, vibrating sieve, vibrating tube feeder, spiral elevator, compaction table, or hopper discharge system, we are capable of delivering a solution specifically designed for your process.

Utilising cutting-edge 3D and 2D CAD software, we create vibrating equipment that is more compact, efficient, and effective in contemporary production environments. This innovative approach enables us to optimise space utilisation, minimise unnecessary energy consumption, and facilitate a smoother, more reliable production flow for our clients. Our engineering methodology prioritises performance, durability, and seamless integration with both new and existing plant systems.

At FS Fabrication, all our manufacturing takes place in the UK, with a keen emphasis on craftsmanship, reliability, and meticulous attention to detail. We offer equipment in stainless steel, mild steel, or aluminium, tailored to the requirements of the application and working environment. From bespoke, one-off systems to large-scale industrial projects, our team is dedicated to delivering vibrating equipment designed for long-term performance.

Contact FS Fabrication today to discuss your vibrating equipment needs and discover how our UK-based design and manufacturing expertise can enhance your next project.

FS Fabrication provides comprehensive industrial machine manufacturing services for businesses of all sizes across the UK. Our in-house capabilities encompass fabrication, painting, blasting, laser cutting, profile bending, pipework, transport, and CNC machining, allowing us to offer a complete manufacturing solution all under one roof. Our expert team is dedicated to delivering bespoke machines, specialised equipment, and heavy industrial fabrications that are tailored to meet the unique demands of each project, ensuring quality, precision, and dependability.

FS Fabrication offers expert CNC machining services for a diverse array of profiles, ensuring exceptional precision, consistent quality, and swift turnaround times. 

Our machining services cater to both small-scale and large industrial projects, providing dependable production and meticulous attention to detail at every stage. 

Contact our team today to discuss your needs and discover the ideal solution for your project.

FS Fabrication delivers heavy industrial manufacturing solutions for oil industry applications, with experience in pipework, cooling oil transformer systems, vessels, structural frameworks, platforms, hoppers and oil tanks. 

Our team provides strong, reliable fabrication built for demanding environments, with a focus on quality, durability and practical engineering performance.

At FS Fabrication, we specialise in manufacturing vibrating spiral elevators designed for efficient vertical conveying in compact production environments. These innovative systems are perfect for scenarios where floor space is at a premium yet continuous product movement is essential between different processing stages. Compared to traditional incline conveyors, our spiral elevators occupy a smaller footprint while ensuring reliable product flow and gentle handling.

Our spiral elevators are not just limited to conveying; they can also be customised for cooling, drying, screening, washing, recirculating, and holding products during transfer. This versatility makes them an ideal solution for customers looking to consolidate multiple process functions into a single, compact system. Applications include food products, animal feed, plastic pellets, grains, powders, sand, biscuits, and a variety of other bulk or formed materials.

Every FS Fabrication spiral elevator is tailored to meet the specific needs of your application. We offer manufacturing in stainless steel, mild steel, or specialised materials, depending on your hygiene requirements, product type, and operating conditions. Our commitment to strong construction, low maintenance, efficient performance, and seamless integration with existing equipment ensures a dependable solution for your production needs.

A vibrating dry spiral elevator allows product to be conveyed vertically while also supporting the drying process. This helps reduce floor space, simplify line layout and combine two important production functions into one machine. For many applications, this can improve efficiency and lower overall operating costs.

Dry spiral elevators are especially useful where continuous product movement and controlled dwell time are important. By combining conveying and drying in a compact vertical system, customers can reduce equipment footprint and support a more efficient production flow. FS Fabrication designs each unit around the product, capacity and process requirements of the customer.

A vibrating spiral elevator is one of the most efficient solutions for achieving 90-degree vertical conveying in a compact area. It facilitates the smooth movement of products from one level to another while offering three key benefits: reliable conveying, minimal maintenance, and significant savings on valuable floor space.

This makes it an excellent choice for factories aiming to enhance layout efficiency and production flow.

These systems are suitable for a diverse range of materials and products, including food items, animal feed, PVC pellets, grains, powders, sand, and various industrial materials. Each machine is meticulously designed to ensure dependable handling while supporting seamless integration within your plant layout.

Cooling spiral elevators are designed to cool product while it is being conveyed vertically through the production line. This makes them particularly useful in applications where product temperature needs to be reduced before packing, storage or the next process stage. A properly designed cooling spiral elevator can improve line efficiency while reducing the need for additional cooling equipment.

At FS Fabrication, we can design spiral elevators with controlled cooling systems to achieve effective product temperature reduction with efficient energy use. Each system is engineered to match the material, required throughput and target cooling performance, giving customers a practical and reliable solution for continuous processing.

FS Fabrication has engineered advanced re-circulation spiral elevator systems that incorporate multiple vibrating functions within a space-saving design. These systems are specifically tailored to enhance automated production by streamlining product flow between various processing stages while minimising manual handling needs.

The re-circulation design is especially advantageous for customers requiring enhanced process control in restricted spaces. By consolidating multiple handling functions into a single, compact engineered solution, we significantly improve efficiency, facilitate automation, and decrease labour requirements across the production line.

FS Fabrication offers custom manufacturing of vibrating spiral elevators crafted from super duplex stainless steel, ideal for highly corrosive environments. These robust elevators are designed to meet the demands of industrial and marine applications, where standard materials often fall short in providing essential resistance to corrosion and extended wear.

Our super duplex spiral elevators are meticulously engineered for exceptional strength, durability, and reliable performance in challenging operational conditions. Additionally, we can create specialised mobile or compact designs tailored to fit in restricted spaces, meet maintenance access requirements, or adhere to specific project installation needs.