Ford Mainwaring

Ford Mainwaring provides a comprehensive range of mechanical services, encompassing the installation and maintenance of boilers, heating systems, HVAC systems, air conditioning, pipework, above-ground drainage, automated control systems, water treatment and sterilisation, ventilation systems, and plant room refurbishment.

We operate in secure environments, ensuring that all project managers and engineers on-site undergo thorough DBS and CTC checks, so you can be confident that your facility is in safe hands.

Ford Mainwaring is at your service for the installation and maintenance of mechanical solutions 24/7. If you're looking for a reliable engineer or an estimation for your next project, please contact us using the link below.

OUR CLIENT

Shaw Education Trust is an expanding multi-academy trust sponsored by Shaw Trust. They oversee and manage academies across all educational phases, sectors, and communities.

THE BRIEFING

The Shaw Education Trust commenced a phased upgrade of the swimming pool at Blackfriars Academy. Collaborating closely with Shaw Education Trust, Ford Mainwaring was tasked with the removal of the outdated ventilation system serving the pool and the installation of a new Air Handling Unit (AHU), which includes a high-efficiency heat recovery system.

The project included the following elements:

• Removal of the existing inefficient ventilation system and decommissioning of obsolete systems.
• Installation and commissioning of a new Mechanical Ventilation with Heat Recovery (MVHR) Air Handling Unit, complete with a control panel for automatic regulation of humidity and temperature in the pool area.
• New supply and extract air ductwork fitted with thermal insulation. The ductwork is designed with a treated lining suitable for the swimming pool environment and powder-coated white for improved aesthetics within the pool area.
• Our builders constructed a new concrete base and fencing compound for the new AHU, positioned at the rear of the pool building.
• Comprehensive commissioning of the AHU to meet design specifications and client requirements.

THE CLIENT

VIVO Defence Services operates within the Ministry of Defence (MOD), dedicated to supporting military infrastructure. Ford Mainwaring initially teamed up with VIVO to deliver mechanical services at RAF Valley, showcasing our proficiency in plant room refurbishment, boiler installation, HVAC projects, and above-ground drainage, thereby ensuring the optimal functionality of essential defence facilities.

The Cheshire Military Museum narrates the history of Cheshire Soldiers from the 17th Century to the present day. Visitors can explore what life was like for soldiers through film archives, interactive displays, and immersive scenes and settings.

THE BRIEFING

One of the two Hoval boilers and its accompanying components reached the end of its operational life and required replacement to prevent potential failure.

To ensure the success of this project, we were assigned the following tasks:

• Remove the existing boiler (the other boiler does not require replacement)
• Install one 80kW Hoval TopGas Condensing Boiler, including its flue system and pipework
• Install a flue system in compliance with the Safe Air Act and gas regulations
• Provide an emergency gas shut-off switch at the entrance of the plant room
• Add cladded thermal insulation to all pipework

IN THE END

The old boiler has been replaced with a new, more energy-efficient Hoval boiler. The Chester Military Museum is now equipped with reliable heating in preparation for Autumn/Winter.

Our team ensured the site was restored post-installation, including bricking up areas where old pipework and flues were removed to guarantee adequate fire stopping.

If you require a skilled engineer for work at your defence facility, rest assured that all Ford Mainwaring staff are fully DBS and CTC vetted, ensuring your facility is in safe hands. Contact us today to schedule a free consultation for your mechanical and electrical installation and maintenance needs.

OUR CLIENT

St Luke’s Church is a parish of the Church of England situated in the picturesque village of Silverdale, Newcastle-under-Lyme. It serves as a vital hub for the local community, facilitating a diverse array of ceremonies and services for the residents of Silverdale and the neighbouring areas. Additionally, the church maintains a strong connection with St Luke’s Primary School, acting as its designated place of worship.           

THE BRIEFING

Our team of expert engineers was commissioned to replace two damaged boilers and their corresponding pumps to enhance the heating efficiency of the church. This project involved the complete removal of the existing system and the installation of two new boilers, alongside upgraded pipework and pumps, in order to achieve improved heat distribution and greater comfort for the church community.                                                    

IN THE END

The project commenced with the safe disconnection and removal of two damaged Worcester heating boilers. Our engineers meticulously isolated and drained the existing heating pipework and removed the outdated circulation pumps in preparation for the new installation.

Our team then supplied and installed two new Worcester Greenstar 8000 Style 50kW heating boilers, complete with Worcester flue systems. The existing pipework was carefully modified to ensure seamless integration with the new boilers, resulting in an efficient system upgrade.

As part of the installation process, we fitted two new Grundfos 15-50 130 boiler shunt pumps as well as a Grundfos Magna1 40-120F heating pump to optimise circulation and enhance overall system performance.

Thorough commissioning and testing were conducted to guarantee full system functionality and performance prior to handover.

The upgraded heating system now offers a considerably warmer and more comfortable environment for visitors and church services, while improving energy efficiency and assisting the church in reducing ongoing heating costs.

OUR CLIENT

Our client, The De Ferrers Academy, ranks among the top 20 largest schools in England and is the largest school in Staffordshire, catering to over 2,450 students across three campuses. The academy is committed to fostering an environment where every individual feels valued, included, and supported.

THE BRIEFING

We were tasked with being on-site at De Ferrers Academy to replace two boilers at the Trent Campus. The existing Hamworthy fleet boilers were carefully isolated, drained, and removed. We proceeded to install two new Hamworthy Stratton Mk3 60kW Gas-Fired Condensing Boilers, complete with a new flue system and necessary modifications to the existing pipework to accommodate the new boilers.                                             

IN THE END

The newly installed boilers have significantly enhanced efficiency, reliability, and overall performance across the Campus. This upgrade has resulted in improved energy efficiency, leading to reduced running costs and lower carbon emissions, aligning with the school’s sustainability objectives.

With a modern flue system and upgraded pipework in place, the heating system now operates more effectively, providing consistent and reliable warmth throughout the campus. This improved system not only fosters a comfortable learning environment for students and staff but also ensures greater long-term reliability and simpler maintenance, allowing the academy to continue focusing on delivering an exceptional educational experience.

Ford Mainwaring provides comprehensive electric solutions, specialising in the design, installation, testing, and maintenance of high voltage and low voltage mains power distribution systems. Our services also encompass cable containment, general power supplies, lighting systems, security systems, fire detection and alarms, as well as mains switchgear installations.

Our team operates within secure environments, ensuring that all project managers and engineers on-site hold enhanced DBS and CTC checks, giving you peace of mind that your facility is in expert and secure hands.

Ford Mainwaring is available to install and maintain electrical solutions around the clock, 24/7. If you require a reliable estimate or a trusted engineer for your next project, please contact us via the link below.

OUR CLIENT

The Ministry of Justice (MOJ) is a significant government department at the core of the justice system in the UK. Their mission is to protect and advance the principles of justice, aiming to deliver a world-class justice system that serves all members of society. The MOJ is committed to maintaining their facilities to the highest standard, which led them to commission Amey Community Ltd to oversee this important project.

Amey Community Ltd is a provider of infrastructure support services, specialising in facilities management. They operate across diverse sectors, including transport, justice, defence, healthcare, and education. Amey is dedicated to enhancing public services, boosting infrastructure efficiency, and fostering community development through innovative solutions and sustainable practices.

Ford Mainwaring collaborates with Amey to deliver building management services for prisons across North Wales, the Midlands, and the North of England. This generally encompasses planned preventative maintenance (PPM) as well as responsive works.

THE BRIEFING

The existing generator at HMP Lincoln was nearing the end of its operational life, and further maintenance would not be cost-effective. A new generator would not only provide a more financially viable solution but also address environmental concerns. Additionally, the facility required a replacement 80,000 litre fuel tank due to significant corrosion that was contaminating the fuel. The project's scope included the following:

• Installation of temporary power generation and fuel systems
• Decommissioning and removal of the outdated generator
• Installation and commissioning of a new 80,000 litre fuel tank, including:
• New double-skin PLX pipework with an integrated leak detection system
• Fuel polishing capabilities
• Fuel level control system
• Fuel level warning system
• Installation of a new Edina, AJ Power 800 kVA standby generator package
• Completion of low-voltage (LV) power wiring, new link box, and control wiring connections from the two internal LV switch rooms within the prison
• Fulfilment of necessary earthing and bonding requirements
• Connection of the fire alarm system to the site’s maintained infrastructure

OUR CLIENT

Entrust collaborates with over 6,000 schools and multi-academy trusts (MATs) throughout the UK, empowering educators to deliver impactful teaching and inspire future generations. James Bateman Middle School, part of The Creative Learning Partnership Trust, is a distinguished institution located in Knypersley. The school is dedicated to excellence, providing an engaging and supportive learning environment where every student is encouraged to achieve their full potential.              

THE BRIEFING

The school sought to upgrade its heating system to a more sustainable solution, alongside various refurbishment activities in the plant room. These included electrical works, pipework services, heat exchangers, thermal insulation, and building management system (BMS) controls. 

IN THE END

Due to the long-term nature of the project, meticulous planning was implemented to ensure minimal disruption to school activities during the works. The previous heating system was dependent on a single mains supply for the entire school, which constrained efficiency.

OUR CLIENT

VIVO Defence Services collaborates with the UK military and its partners to support military infrastructure, manage grounds maintenance, and provide upkeep for Service Family Accommodation.

Ford Mainwaring initially joined forces with VIVO to deliver mechanical services at RAF Valley, showcasing expertise in plant room refurbishment, boiler installation, HVAC projects, and above-ground drainage, ensuring optimal functionality for essential defence facilities.

THE BRIEFING

At RAF Shawbury, various helicopter components can undergo spray painting or coating processes. This includes parts such as helicopter panels, fuselage sections, rotor blades, tail sections, and other elements needing surface finishing or protective coatings as part of maintenance or refurbishment procedures.

They required an additional spray paint mixing room, which was to be established in a space previously used as a hangar. We collaborated with Spraybake Ltd on this project for the installation of the unit, during which we provided the following mechanical and electrical services:

• Removal of the drench shower base and repair of the floor
• Strip out of existing equipment
• Compressed air and breathing air installations
• Mechanical supply and extraction ventilation for the spray booth, including an external exhaust stack
• Electrical earthing, encompassing a Lightning Protection System (LPS)
• Electrical distribution panel
• Low Voltage (LV) supplies to paint mixing room equipment
• Integration of fire alarm systems

THE NEW CINEMA:

The Light Cinema Group operates a growing network of cinemas, bowling alleys, and dining venues across the UK, with Sittingbourne being the latest completed site.

Just a short stroll from Sittingbourne train station and surrounded by a variety of restaurants, bars, and shops, the Light Cinema was ready for an MEP fit-out ahead of its opening in May 2021.

As the focal point of the newly developed Bourne Plaza, this complex features an eight-screen cinema, a nine-lane bowling alley, a retro-style arcade, a diner, and three bars, making it the ideal destination for an enjoyable outing with friends and family!

The eight cinema screens collectively offer 675 seats, with Screen One accommodating 175 guests, and the smaller “studio” style screen seating 35. There are three types of seating available: standard, full-length loungers, and luxurious electric recliners. No matter which screen you choose, customers can expect a comfortable seating experience!

THE BRIEFING:

Commencing in January 2020, Ford Mainwaring had the privilege of being involved early in the project, allowing for detailed discussions about client needs and expectations to create the ideal environment for cinema-goers.

The project encompassed the full management and delivery of all Mechanical and Electrical (MEP) interior fit-out for the cinema, bowling alley, and bar. This included everything from the shell construction to decorative finishes, in collaboration with ATS Premier Interiors and our trusted supply chain partners.

>We successfully completed the installation of a comprehensive mechanical and electrical package, which included:

• Air handling and ventilation systems
• Fire-rated ductwork
• Air conditioning systems
• Plumbing and above-ground drainage
• Building Management System (BMS)
• Low Voltage (LV) distribution and small power systems
• MEP coordinated containment system
• Decorative and emergency lighting
• Specialist data cabling
• Fire alarm system alongside a specialised Ansul fire prevention system
• Intruder alarm
• CCTV systems
• Door access systems

At Ford Mainwaring, we understand the importance and necessity of renewable energy and future-proofing buildings for generations. With continuous advancements in green technology, finding a renewable solution to suit your facility has never been easier.

We offer a full range of renewable solutions, including but not limited to the installation and maintenance of EV charging stations, Building Management Systems (BMS), ground source heating, and solar photovoltaic solutions.

Ford Mainwaring is available to install and maintain renewable energy solutions 24/7. If you would like an estimation or trusted engineer for your next project, contact us using the link below.

OUR CLIENT

Ford Mainwaring was commissioned by John Taylor Multi-Academy Trust to carry out the complete removal and installation of heating and pipework at their Chase Terrace Academy, located in Burntwood.

THE BRIEFING

The scope of work undertaken by Ford Mainwaring encompassed several buildings across the campus:

Heating & Air Source Heat Pump Works:

• Decommission and dismantle the entire site heating system, including all plant equipment.
• Supply and install a Daikin Screw Type 320kW air source heat pump, along with electrical distribution and sub-main works.
• Install new Remeha Quinta condensing boilers to complete a hybrid system, equipped with a 4000-litre buffer vessel.
• Install Grundfos heating pumps throughout all zones and circuits across the site.
• New heating distribution pipework installed site-wide, divided into multiple zones.
• Installation of new heating emitters, including radiant panels and traditional radiators.
• Implement new heat pump air conditioning systems within the theatre to provide comfort cooling and heating tailored to daily usage needs.

Swimming Pool Efficiency:

• Install a new Air Handling Unit with full heat recovery, including internal and external ductwork systems.
• Create new supply and extract ductwork for changing rooms, utilising free heating from the recovered air in the pool area.
• Remove the existing inefficient electric heating system in the pool area.
• Install a new free-standing column-mounted pool cover system, complete with remote control, floatation boom, tow ropes, and spool tapes.
• Implement a new temperature and humidity control system linked to the Building Management System (BMS).

LED Lighting:

• Replace the entire site-wide lighting installation with new LED ceiling panels, battens, and external fittings.
• Install new switchgear and Extra-Low Voltage (ELV) systems where necessary.
• All design and coordination were carried out by the FM team.

BMS Controls:

• In partnership with Demma Group, we undertook the comprehensive replacement of the BMS control system for the entire site, covering Air Source Heating, air conditioning systems, hot water, underfloor heating, pumps, and heat recovery systems.
• The system upgrades included new wiring, control panels, instrumentation, outstations, and commissioning.

All areas included thorough testing and quality assurance checks of systems to ensure optimal functionality and longevity.

IN THE END

Throughout the 12 months on-site, the project leaders and engineers from Ford Mainwaring were respectful of their environment and diligently worked to minimise disruption to the Academy's operations.

The installation of the Daikin air source heat pump offers energy-efficient heating, leading to significant savings on energy bills compared to traditional heating systems, while also contributing to reduced carbon emissions. Furthermore, air source heat pumps demand less maintenance than other heating solutions, providing long-term cost savings for the Academy.

OUR CLIENT

Edina UK Ltd is a premier specialist in power generation and a leading provider of EPC solutions, focusing on the engineering, installation, and maintenance of gas-fired distributed power plants, standby mission-critical generation, and battery energy storage systems.

THE BRIEFING

Recently, the Ford Mainwaring team collaborated with Edina UK Ltd to facilitate the installation of a 10MW integrated battery energy storage system (BESS) for Forepower. Our involvement in this specialist project encompassed high voltage (HV), low voltage (LV), extra-low voltage (ELV), direct current (DC), and fibre optic cabling, alongside terminations and testing. Additionally, we oversaw earthing and bonding, external lighting, and fire alarm systems.

Edina’s modular battery energy storage systems leverage cutting-edge tier 1 battery and inverter technology to provide a comprehensive solution that is scalable and assures guaranteed performance.

This scheme is designed to offer balancing services to the electricity grid, enhancing power security, ensuring system flexibility, and promoting the integration of renewable energy sources.

IN CONCLUSION

As battery energy systems continue to gain traction, we eagerly anticipate future collaborations with Edina UK Ltd on upcoming projects.

OUR CLIENT

Edina UK Ltd is a prominent specialist in power generation and a leading EPC (Engineering, Procurement and Construction) solutions provider, focusing on the engineering, installation, and maintenance of gas-fired distributed power plants, standby mission-critical generation, and battery energy storage systems.

THE BRIEF

Our dedicated team of electrical engineers visited the Sonoco Recycling facility to manage the energy centre, which houses the combined heat and power plant and the steam package boiler, located in Halifax. This facility consists of a bespoke energy centre designed to accommodate the MWM TCG 2032 V12 3.2MWe genset, boiler, and its auxiliary components. The plant is powered by the site's natural gas supply.

SCOPE OF WORK:

• Low Voltage (LV) cabling design

• Lighting and emergency lighting design

• Primary containment systems
• Secondary containment systems
• High Voltage (HV), Low Voltage (LV), and Extra Low Voltage (ELV) cabling, including terminations and testing
• Ethernet cabling
• Gas detection system
• Fire alarm system
• Earthing and bonding
• Internal, external, and emergency lighting solutions
• Small power installations
• Variable speed drives, isolators, and control panels
• Inspection, testing, and commissioning services

Our team of expert engineers offer comprehensive free consultations to discuss your needs and offer our advice. So whether you want more efficient systems, renewable energy solutions or pre-planned maintenance, we are eager to bring their wealth of knowledge and experience to your healthcare centre.

Ford Mainwaring ensures all our staff, from engineers to our management team, are fully vetted with both DBS and counter-terrorism checks, so you can feel confident that anyone we send out is 100% trustworthy.

We always aim to be as accommodating as possible and minimise any disruption for patients and staff.

At Ford Mainwaring, we prioritise your safety and peace of mind by ensuring that all our staff, from engineers to management, undergo thorough vetting, including DBS and counter-terrorism checks. This guarantees that anyone we send to your premises is 100% reliable and trustworthy.

Our team of specialists provides comprehensive free consultations tailored to your needs, offering valuable advice and insights. Whether you're seeking more efficient systems, renewable energy solutions, or pre-planned maintenance, we are enthusiastic about sharing our extensive knowledge and experience with your institution.

We strive to be as flexible as possible and can operate during holiday periods to minimise disruption for both students and faculty.

As a key component of the AMEY framework, Ford Mainwaring is entrusted with delivering comprehensive building services, facilities management, and mechanical engineering solutions to maintain the integrity of the nation’s roads and highways.

AMEY’s dedicated teams collectively oversee more than 30,000km of highways, covering multiple regions across the North and the Midlands.

Caring for Britain’s highways entails round-the-clock support to ensure the smooth flow of traffic in towns and cities, whether that involves clearing snow, installing street lighting, or conducting general maintenance. This is a responsibility we take very seriously, providing you with a reliable partner in Ford Mainwaring.

In a new partnership with the Ministry of Defence (MOD), Ford Mainwaring is now a trusted engineering service provider for various departments within this vital government organisation, including the armed forces.

Covering over 26 agencies, the MOD is dedicated to safeguarding the UK against threats, defending our people, territories, values, and interests both domestically and internationally.

As part of this partnership, our commitment is to deliver safe and secure installation and maintenance of mechanical, electrical, and renewable solutions, provided by our team of trusted engineers. Ford Mainwaring is available 24/7 to offer support to the MOD, with engineers who have undergone DBS and CTC vetting.

Ford Mainwaring is proud to announce that we have been collaborating with the Ministry of Justice for over a decade.

During this time, we have provided services at more than 30 Ministry of Justice establishments, offering 24/7 support for breakdowns and emergencies, addressing issues ranging from burst pipes to electrical faults. In addition to reactive maintenance, we have been entrusted with comprehensive refurbishments, electrical upgrades, and pipework replacement projects.

Our partnership with the Ministry of Justice has allowed us to collaborate with a number of reputable firms that share our commitment to delivering exceptional service, expert expertise, and a caring approach, including AMEY, G4S, and Serco.

We are proud to announce that Ford Mainwaring is a trusted partner of local authorities, delivering installation and maintenance services with both expertise and dependability.

Local authorities are responsible for providing essential government services to communities, making it crucial to maintain these services to a high standard for the benefit of both the council and the community.

Ford Mainwaring is available 24/7 to support local authorities with all their mechanical, electrical, and renewable installation and maintenance needs. Whether it involves maintaining electrical systems in town council buildings, installing boilers in community centres, or servicing gas heating systems in libraries, no job is too large or too small for our dedicated team.

As a key collaborator with Edina, Ford Mainwaring is a reliable partner for electrical solutions, specialising in the design, installation, testing, and maintenance of mains power distribution, cable containment, general power supplies, lighting systems, security systems, fire detection and alarms, and mains switchgear.

Ford Mainwaring is available 24/7 to support energy providers with electrical and renewable maintenance. We are committed to delivering top-quality service and expert knowledge in the electrical industry.